Recall 238 – Seat Belt Pretensioners May Explode – 2021-2022 Hyundai Santa Fe Hybrid, & 2022-2023 Santa Fe Plug-In Hybrid

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October 31, 2022 NHTSA CAMPAIGN NUMBER: 22V816000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, strike vehicle occupants, and result in injury.

 

NHTSA Campaign Number: 22V816

Manufacturer Hyundai Motor America

Components SEAT BELTS

Potential Number of Units Affected 14,928

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2023 Genesis G80 Electric, 2021-2022 Santa Fe Hybrid, and 2022-2023 Santa Fe Plug-In Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioners may explode upon deployment.

 

Remedy

Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed December 14, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 238/011G. This recall is an expansion of recall numbers 22V-354 and 22V-458.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at dealers.

 

Recall Description:

The front driver’s and/or passenger-side seat belt pretensioners in certain 2021-2022MY Santa Fe Hybrid & 2022MY Santa Fe Plug-in (PHEV) vehicles were installed containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants. The potential for this condition is dependent on vehicle characteristics, pretensioner load limiter specification, airbag control unit logic, crash duration and severity.

 

Affected Vehicles:

  • Certain 2021-2022MY Santa Fe Hybrid (TM HEV) vehicles produced from 12/18/2020 – 07/26/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.
  • Certain 2022MY Santa Fe Plug-in Hybrid (TM PHEV) produced from 05/13/2021 – 07/21/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.
  • To check vehicle specific recall applicability, access the “Vehicle Information” screen via WebDCS.
  • For this recall, please note that there are some new vehicles currently in dealer stock.

 

Remedy Information:

Install front seat belt pretensioner anti-separation protection caps.

  • Labor time:7 M/H
  • Recommended technician training level: Hyundai Certified Technician (or above) that has one (1) or more years of experience repairing Hyundai vehicles

 

Recommended Alternative Transportation: A Service Rental Car (SRC) should be provided if the customer does not feel safe operating their vehicle until the remedy has been performed.  

 

Customer Talk Tracks

“During your visit today, I checked your vehicle for any open campaigns or recalls and found that your vehicle does have an open recall. The recall states that in the event of a crash, abnormal deployment of the front seat belt pretensioner could cause metal fragments to enter the vehicle occupant compartment, resulting in potential injury to occupants. Hyundai is conducting this action to ensure the safety of its vehicles.

During your visit today we will install an anti-separation protection caps on your front seatbelt pretensioner. May we proceed with completion of the recall during today’s visit?”

 

Customer FAQ:

Q1: What is the issue & safety concern? 

A1: The front driver’s and/or passenger-side seat belt pretensioners in the subject vehicles were installed containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants. The potential for this condition is dependent on vehicle characteristics, pretensioner load limiter specification, airbag control unit logic, crash duration and severity.

 

Q2: What are the affected vehicles?

A2:

1) Certain 2021-22MY Santa Fe Hybrid (TM HEV) vehicles produced from 12/18/2020 – 07/26/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.

2) Certain 2022MY Santa Fe Plug-in Hybrid (TM PHEV) produced from 05/13/2021 – 07/21/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.

 

Q3: Have there been any accidents or injuries?

A3: As of the date of this filing (10/31/22), Hyundai is not aware of any abnormal pretensioner deployment incident on Santa Fe Hybrid/Plug-in (TM HEV/PHEV) vehicles, including fatalities, injuries, crashes, and fires globally.

 

Q4: Stop Sale?

A4: Dealer: A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at dealers. The stop sale commenced with the filing of the 573 to NHTSA. Port: A “hold” has been issued for all vehicles located at ports.

 

Q5: What will be done during the recall service at the dealer? 

A5: The dealership will install anti-separation protection caps on the front seat belt tensioners for the driver and passenger sides. All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Hyundai dealer to have the remedy completed free of charge, regardless of whether the affected vehicles are still covered under Hyundai’s New Vehicle Limited Warranty.

Hyundai will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24,2022.

 

Q6: When will owners be notified? 

A6: Owners will be notified by mail beginning in late December 2022.

 


22-01-088H
NOVEMBER 2022

FRONT SEAT BELT PRETENSIONER PROTECTION CAP INSTALLATION (RECALL 238)

Description: The front seat belt pretensioner may deploy abnormally in the vehicles described below, causing the MGG (Micro Gas Generator) to detach from the assembly. This bulletin describes the procedure to install front seat belt pretensioner anti-separation protection caps.

Applicable Vehicles:
– Certain 2021-22MY Santa Fe Hybrid (TM HEV) produced between 12/18/2020 – 07/26/2022
– Certain 2022MY Santa Fe Plug-in (TM PHEV) produced between 05/13/2021 – 07/21/2022

 

Refer to the QR code or link below for guided video information:
Hyundai Service Learning – Recall 238 Service Procedure 

 

SERVICE PROCEDURE (SAME FOR DRIVER SIDE AS PASSENGER SIDE):

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RECALL 238/011G ATTACHMENT A (AMENDED 12-8-2022)
CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

❖ October 2022
On October 17, 2022, HMC notified NASO of the pretensioner testing results of the micro gas generator separation from the pretensioner pipe, a condition referenced in Recalls 211/009G (21V-796), 219 (22V-069), 220 (22V-123), 223 (22V-218), 229 (22V-354) and 231 (22V-458), for non-North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV. HMC confirmed no separation of the micro gas generator was observed for North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV due to having different airbag control unit logic. HMC communicated its decision for a foreign recall for Genesis G80 EV and Hyundai Santa Fe HEV/PHEV for non-North American markets, based on the testing results.

On October 24, 2022, NASO convened its North American Safety Decision Authority (“NASDA”). Although no concern was observed for North American spec G80 EV and Santa Fe HEV/PHEV, in an abundance of caution NASO decided to conduct a safety recall of G80 EV vehicles and Santa Fe HEV/PHEV vehicles equipped with pretensioners without a vent valve.

❖ December 2022
On December 6, 2022, HMC notified NASO of 5 additional G80 EV vehicles to the affected vehicle population initially reported in Hyundai’s filing of Recall 238 based on reconfirmation of vehicles equipped with pretensioners requiring remedy. Hyundai is submitting this revision as amended information to the initial Part 573 report for Recall 238.

Hyundai is not aware of any abnormal pretensioner deployment incidents on G80 EV and Santa Fe HEV/PHEV vehicles, including fatalities, injuries, crashes and fires globally.

Hyundai is continuing testing of certain out of recall scope vehicles equipped with Samsong pretensioners.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
GENESIS G80 ELECTRIC 2023
HYUNDAI SANTA FE HYBRID 2021-2022
HYUNDAI SANTA FE PLUG-IN HYBRID 2022-2023

 


25 Associated Documents

Attachment A Chronology

RMISC-22V816-1299.pdf 112.894KB

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Recall Acknowledgement

RCAK-22V816-2216.pdf 645.269KB

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Defect Notice 573 Report

RCLRPT-22V816-3068.PDF 214.869KB

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Remedy Instructions and TSB

RCRIT-22V816-9458.pdf 1419.683KB

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Remedy Instructions and TSB

RCRIT-22V816-9467.pdf 1199.172KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-4897.pdf 416.401KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-0549.pdf 608.67KB

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Attachment A Amended Chronology

RMISC-22V816-0229.pdf 101.789KB

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Recall 573 Report – December 8, 2022

RCLRPT-22V816-7059.PDF 214.87KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-5706.pdf 269.381KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V816-1590.PDF 211.144KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-2652.pdf 233.663KB

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ISSUED Renotification Notice

RCRN-22V816-0137.pdf 178.602KB

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ISSUED Renotification Notice

RCRN-22V816-3469.pdf 360.928KB

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ISSUED Renotification Notice

RCRN-22V816-7603.pdf 120.45KB

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ISSUED Renotification Notice

RCRN-22V816-2917.pdf 400.145KB

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ISSUED Renotification Notice – Email Notification

RCRN-22V816-9286.pdf 178.602KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V816-2397.PDF 211.252KB

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ISSUED Renotification Notice

RCRN-22V816-1397.pdf 165.909KB

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ISSUED Renotification Notice

RCRN-22V816-6829.pdf 160.293KB

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ISSUED Renotification Notice

RCRN-22V816-9751.pdf 164.619KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V816-8097.PDF 211.344KB

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ISSUED Renotification Notice

RCRN-22V816-4912.pdf 353.37KB

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ISSUED Renotification Notice

RCRN-22V816-9592.pdf 160.287KB

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ISSUED Renotification Notice

RCRN-22V816-7707.pdf 105.251KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V816&docType=RCL

 


 

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  • 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 scan tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use it to read the data and find out what the fault codes mean.
  • 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 engine code reader also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
  • 🚙【TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. It provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
  • 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 automotive scanner is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
  • 🚌【ABS OBD2 SCANNER】:The FX2000 diagnostic scanner for all vehicles can read and clear the Diagnostic Trouble Codes (DTC) data stream transmitted from the ABS. By retrieving the ABS code data, the obd scanner can check the various brake components and accurately diagnose problems.
Bestseller No. 9
C410 OBD2 Scanner Fit for BMW Mini EPB ABS SRS DPF Oil Reset Multi System Scan Tool with Battery Registration OBDII Code Reader Diagnostic Scan Tool [New Version Update of Creator C110+ C310+]
  • [COMPATIBLE FOR BMW] - As what you've seen, we have a variety of OBD2 code readers compatible for BMW and MINI, C410 is one of the most cost-effective scan tools fit for BMW and MINI vehicle owners. C410 Supports most BMW and MINI after 2001. 1997-2004 cars need a 20 pin adaptor (not included).
  • [FIT FOR BMW AND MINI] - Compatible ECU systems including Drive, Chassis and Body all system. Supported function including read and clear trouble codes, display live data stream, graph display, vehicle version information, clear adaptation, CBS reset and reset Engine oil.
  • [EASY TO OPERATE] - C410 car diagnostic tool via 2.4" TFT 240K true color LCD display screen to indicates the test results , with the silicone keypad you can easy to access the each of menu options, Rugged drop-proof case Prevent falling, the menu layout on the screen is easy to understand and you will no trouble to figuring out how to do what you needed.
  • [LIFETIME FREE UPDATE] - Many OBDII scanners for BMW require to pay an additional fee for new upgrades after the warranty period has expired. C410 supports lifetime free software upgrades, new parameters, functions and the latest vehicle data are constantly updated via the USB port over the Internet. Just a few easy steps, the scanner will always be up to date with the latest system within minutes.
  • [ATTENTION PLEASE!!!] - Battery registration function does not support cars before 2004 and also does not support the E chassis (3 Series_E46, 5 Series_E39, 7 Series_E38, X3_E83, X5_E53, Z3_E36, Z4_E85/E86, MINI_R50/R51/R52/R53). For the above chassis models, you just need to replace the battery directly, because these models do not require battery registration. In addition, the battery registration function only for the same type and capacity battery. Inconsistent battery type or capacity can lead to registration failure.
SaleBestseller No. 10
Autel AutoLink AL619 OBD2 Scanner, ABS SRS Airbag Warning Light Scan Tool, Turn Off Check Engine Light Car Diagnostic Tool, 10 OBDII Test Modes, Live Data, Freeze Frame, 2024 Upgraded of ML619 AL519
  • 👍【Accurate ABS/SRS Diagnostics Functions】Upgraded from Autel AL519/ML519, Autel AL619 code reader with ABS/SRS diagnostic function is used to retrieve and clear codes from the ABS/SRS systems. It also provides the definition of each code to help diagnose problem areas within the systems that may cause the Malfunction Indicator Light (MIL) to turn on. Diagnoses ABS/ SRS system codes on most 1996 and newer major car models. To get real-time tech support, please email: ❤autelchoice @ outlook . com
  • 👍【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Component Test, Viewing Vehicle Information, Modules Present, DTC Lookup.
  • 👍【Easy to Perform ABSSRS】Please follow these steps to finish ABS/SRS system diagnostic testing procedure: 1. Turn the ignition on but do not start the engine. 2. Turn on the scan tool and wait for the Main Screen to appear. 3. Select AbsSrs icon in the Main Screen. 4. Select a specific vehicle manufacture’s regional coverage. From the vehicle make screen, select a specific vehicle manufacture and press OK button.
  • 👍【Wide Vehicle Coverage】AL619 supports more than 80 US, Asian and European vehicles, including Acura, Audi, Bentley, Benz, BMW, Bugatti, Chrysler, Ford, EU Ford, GM, Honda, Hyundai, Infiniti, Isuzu, Jaguar, Kia, Land Rover, Lexus, Maybach, Mazda, Mini, Mitsubishi, Nissan, Opel, Porsche, Saab, Scion, Seat, Skoda, Smart, Sprinter, Suzuki, Toyota, Vauxhall, Volvo.
  • 👍【Free Life-time Updates & Print Data】Get AL619, it will comes with Free lifetime software update online. You can download the newest software anytime. The Print Data function allows printing out diagnostic data recorded by the scan tool or customized test reports by connecting the scan tool to a PC or laptop with the USB cable supplied.

Last update on 2024-03-18 / Affiliate links / Images from Amazon Product Advertising API

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