EGR Valve May Short and Cause Loss of Drive Power – 2024 Hyundai Elantra, Venue, & Kona

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May 1, 2024 NHTSA CAMPAIGN NUMBER: 24V308000

EGR Valve May Short and Cause Loss of Drive Power

A loss of drive power increases the risk of a crash.

 

NHTSA Campaign Number: 24V308

Manufacturer Hyundai Motor America

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 13,511

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2024 Elantra, Venue, and Kona vehicles. An electrical short circuit may occur in the exhaust gas recirculation (EGR) valve assembly, which can result in a loss of drive power.

 

Remedy

Dealers will replace the exhaust gas recirculation valve assembly, free of charge. Owner notification letters are expected to be mailed June 28, 2024. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 260.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Hyundai Recall Campaign 260

Attachment A: Requested Chronology of Events Leading Up to Decision

 

March – April 2024

On March 24, 2024, HMC informed NASO of a new global investigation into customer allegations of loss of motive power while driving due to malfunction of the EGR valve sensor in certain Hyundai vehicles in various markets including the U.S.

On April 10, 2024, HMC provided an update of its investigation to NASO and other affected regional offices.  The investigation was escalated to the Technical Review Committee (“TRC”) at the request of HMNA’s Chief Safety Officer.

By April 17, 2024, the TRC identified 14 total unique incidents related to the subject defect condition in the U.S. market.  HMC informed the TRC of information received from the supplier indicating a manufacturing issue involving solder flux contamination of the EGR valve sensor leads.  According to HMC, the flux contamination could carbonize over time, potentially leading to an electrical short between the terminal leads.  Additionally, the electrical short can disrupt power to the crankshaft position sensor, resulting in a vehicle stall.

Based on HMC’s findings, on April 23, 2024, HMA’s NASO convened its North America Safety Decision Authority (“NASDA”) for review of the TRC’s recommendation and decided to conduct a safety recall of affected Hyundai vehicles in the U.S. and Canada.

 

NASO has identified 14 unique incidents attributable to this condition in the U.S. from reports received from March 12, 2024, through April 17, 2024.  There are no related crashes, injuries, or fatalities in the U.S.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
HYUNDAI ELANTRA 2024
HYUNDAI KONA 2024
HYUNDAI VENUE 2024

 


3 Associated Documents

Recall Acknowledgement

RCAK-24V308-8489.pdf 645.395KB

 


Chronology Report

RMISC-24V308-1806.pdf 150.239KB

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Defect Notice 573 Report

RCLRPT-24V308-1849.PDF 215.361KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V308&docType=RCL

 


 

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Last update on 2024-06-04 / Affiliate links / Images from Amazon Product Advertising API

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