011G – Seat Belt Pretensioners May Explode – 2023 Genesis G80 Electric

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October 31, 2022 NHTSA CAMPAIGN NUMBER: 22V816000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, strike vehicle occupants, and result in injury.

 

NHTSA Campaign Number: 22V816

Manufacturer Hyundai Motor America

Components SEAT BELTS

Potential Number of Units Affected 14,928

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2023 Genesis G80 Electric, 2021-2022 Santa Fe Hybrid, and 2022-2023 Santa Fe Plug-In Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioners may explode upon deployment.

 

Remedy

Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed December 14, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 238/011G. This recall is an expansion of recall numbers 22V-354 and 22V-458.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Genesis has a Recall

 


A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at retailers.

 

Recall Description: 

The front seat belt pretensioner may deploy abnormally in the vehicles described below, causing the       MGG (Micro Gas Generator) to detach from the assembly. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants.

 

Applicable Vehicles:

  • Certain 2023MY Genesis G80 (RG3 EV) Electrified vehicles produced between 02/23/2021 through 08/13/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S. For this recall, please note that there are new vehicles currently in dealer stock.

 

Remedy Information:

Install front seat belt pretensioner anti-separation protection caps.

  • Estimated Repair Time: 7M/H
  • Recommended Technician Training Level: Certified Genesis Service Technician
    • With one (1) or more years of experience repairing Genesis vehicles
  • A QR code & link to a video in the TSB bulletin visually illustrates the repair installing the caps. It will be found on the TSB bulletin 22-01-087G or latest version on Hyundaidealer.com.

 

Recommended Alternative Transportation:

Retailer should offer service valet to all customers and if the customer does not feel safe operating their vehicle until the remedy has been performed. Service Valet is available to the original owner for 3/36.

 

Customer Talk Tracks

“During your visit today, I checked your vehicle for any open campaigns or recalls and found that your vehicle does have an open recall and a remedy is now available. The recall states that in the event of a crash, an abnormal deployment of the pyrotechnic pretensioner could cause metal fragments to enter the vehicle occupant compartment, resulting in potential injury to vehicle occupants.  Do you have time for us to address this during your visit today?

 

Customer FAQ:

Q1: What is the issue? 

A1: The front driver’s and/or passenger-side seat belt pretensioners in the subject vehicles were installed containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants. The potential for this condition is dependent on vehicle characteristics, pretensioner load limiter specification, airbag control unit logic, crash duration and severity.

 

Q2: What are the affected vehicles?

A2: Certain 2023 model year Genesis G80 Electrified vehicles produced on 2/23/2022 through 8/13/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.

 

Q3: What is the safety concern?

A3: An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants.

 

Q4: Have there been any accidents or injuries?

A4: As of the date of this filing (10/31/22), Hyundai/Genesis is not aware of any abnormal pretensioner deployment incidents on G80 EV vehicles, including fatalities, injuries, crashes and fires globally.

 

Q5: Stop Sale?

A5: Dealer: A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at retailers. The stop sale commenced with the filing of the 573 to NHTSAPort: A “hold” has been issued for all vehicles located at ports.

 

Q6: What will be done during the recall service at the retailer? 

A6:  All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Genesis retailer to have the seat belt pretensioner’s micro gas generator and delivery pipe secured with a cap to prevent potential abnormal deployment. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under Genesis’s New Vehicle Limited Warranty.

Genesis will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24,2022.

 

Q7: When will owners be notified?

A7: Owners will be notified via mail beginning in late December 2022 or sooner.

 


22-01-087G
NOVEMBER, 2022

FRONT SEAT BELT PRETENSIONER PROTECTION CAP INSTALLATION (RECALL 011G)

Description: The front seat belt pretensioner may deploy abnormally in the vehicles described below, causing the MGG (Micro Gas Generator) to detach from the assembly. This bulletin describes the procedure to install front seat belt pretensioner anti-separation protection caps.

Applicable Vehicles: Certain 2023MY G80 EV (RG3 EV) vehicles produced between February 23, 2022 to August 13, 2022.

 

Refer to the QR code or link below for guided video information:
Genesis Service Learning Recall 011G Service Procedure

 

SERVICE PROCEDURE (SAME FOR DRIVER SIDE AS PASSENGER SIDE):

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RECALL 238/011G ATTACHMENT A (AMENDED 12-8-2022)
CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

❖ October 2022
On October 17, 2022, HMC notified NASO of the pretensioner testing results of the micro gas generator separation from the pretensioner pipe, a condition referenced in Recalls 211/009G (21V-796), 219 (22V-069), 220 (22V-123), 223 (22V-218), 229 (22V-354) and 231 (22V-458), for non-North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV. HMC confirmed no separation of the micro gas generator was observed for North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV due to having different airbag control unit logic. HMC communicated its decision for a foreign recall for Genesis G80 EV and Hyundai Santa Fe HEV/PHEV for non-North American markets, based on the testing results.

On October 24, 2022, NASO convened its North American Safety Decision Authority (“NASDA”). Although no concern was observed for North American spec G80 EV and Santa Fe HEV/PHEV, in an abundance of caution NASO decided to conduct a safety recall of G80 EV vehicles and Santa Fe HEV/PHEV vehicles equipped with pretensioners without a vent valve.

❖ December 2022
On December 6, 2022, HMC notified NASO of 5 additional G80 EV vehicles to the affected vehicle population initially reported in Hyundai’s filing of Recall 238 based on reconfirmation of vehicles equipped with pretensioners requiring remedy. Hyundai is submitting this revision as amended information to the initial Part 573 report for Recall 238.

Hyundai is not aware of any abnormal pretensioner deployment incidents on G80 EV and Santa Fe HEV/PHEV vehicles, including fatalities, injuries, crashes and fires globally.

Hyundai is continuing testing of certain out of recall scope vehicles equipped with Samsong pretensioners.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
GENESIS G80 ELECTRIC 2023
HYUNDAI SANTA FE HYBRID 2021-2022
HYUNDAI SANTA FE PLUG-IN HYBRID 2022-2023

 


25 Associated Documents

Attachment A Chronology

RMISC-22V816-1299.pdf 112.894KB

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Recall Acknowledgement

RCAK-22V816-2216.pdf 645.269KB

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Defect Notice 573 Report

RCLRPT-22V816-3068.PDF 214.869KB

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Remedy Instructions and TSB

RCRIT-22V816-9458.pdf 1419.683KB

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Remedy Instructions and TSB

RCRIT-22V816-9467.pdf 1199.172KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-4897.pdf 416.401KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-0549.pdf 608.67KB

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Attachment A Amended Chronology

RMISC-22V816-0229.pdf 101.789KB

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Recall 573 Report – December 8, 2022

RCLRPT-22V816-7059.PDF 214.87KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-5706.pdf 269.381KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V816-1590.PDF 211.144KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-2652.pdf 233.663KB

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ISSUED Renotification Notice

RCRN-22V816-0137.pdf 178.602KB

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ISSUED Renotification Notice

RCRN-22V816-3469.pdf 360.928KB

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ISSUED Renotification Notice

RCRN-22V816-7603.pdf 120.45KB

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ISSUED Renotification Notice

RCRN-22V816-2917.pdf 400.145KB

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ISSUED Renotification Notice – Email Notification

RCRN-22V816-9286.pdf 178.602KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V816-2397.PDF 211.252KB

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ISSUED Renotification Notice

RCRN-22V816-1397.pdf 165.909KB

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ISSUED Renotification Notice

RCRN-22V816-6829.pdf 160.293KB

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ISSUED Renotification Notice

RCRN-22V816-9751.pdf 164.619KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V816-8097.PDF 211.344KB

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ISSUED Renotification Notice

RCRN-22V816-4912.pdf 353.37KB

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ISSUED Renotification Notice

RCRN-22V816-9592.pdf 160.287KB

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ISSUED Renotification Notice

RCRN-22V816-7707.pdf 105.251KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V816&docType=RCL

 


 

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ANCEL FX2000 OBD2 Scanner Diagnostic Tool, ABS SRS Transmission Airbag Car Scanner, Check Engine Car Code Reader, Automotive Scan Tool for All Cars
  • 💻Note: (About UPDATE) ANCEL FX2000 car scanner diasgnostic tool can be used directly as it comes with existed software, You don't need to register or update beforethe first use. It's recommended to update your scanner with SD card only when it fails to work on your car, or it's slow to load all menus or if you need newer software version. 📢Software update supports WIN XP, 7, 8, 10 operation systems only, but not for Mac and ios system. 📧Any concerns, pls feel free to 𝙚-𝙢𝙖𝙞𝙡 us via 𝙖𝙢𝙖𝙯𝙤𝙣 @ 𝙖𝙣𝙘𝙚𝙡𝙩𝙚𝙘𝙝. 𝙘𝙤𝙢.
  • 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 automotive scanner diagnostic tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use this obd2 scanner with abs and srs to read the data and find out what the fault codes mean.
  • 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 OBD2 scanner diagnostic tool also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
  • 🚙【A/T TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the A/T transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. This transmission scanner provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
  • 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 obd2 scanner with abs and srs is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
SaleBestseller No. 9
Autel AutoLink AL619 OBD2 Scanner, ABS SRS Airbag Warning Light Scan Tool, Turn Off Check Engine Light Car Diagnostic Tool, 10 OBDII Test Modes, Live Data, Freeze Frame, 2024 Upgraded of ML619 AL519
  • 👍【Accurate ABS/SRS Diagnostics Functions】Upgraded from Autel AL519/ML519, Autel AL619 code reader with ABS/SRS diagnostic function is used to retrieve and clear codes from the ABS/SRS systems. It also provides the definition of each code to help diagnose problem areas within the systems that may cause the Malfunction Indicator Light (MIL) to turn on. Diagnoses ABS/ SRS system codes on most 1996 and newer major car models. To get real-time tech support, please email: ❤autelchoice @ outlook . com
  • 👍【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Component Test, Viewing Vehicle Information, Modules Present, DTC Lookup.
  • 👍【Easy to Perform ABSSRS】Please follow these steps to finish ABS/SRS system diagnostic testing procedure: 1. Turn the ignition on but do not start the engine. 2. Turn on the scan tool and wait for the Main Screen to appear. 3. Select AbsSrs icon in the Main Screen. 4. Select a specific vehicle manufacture’s regional coverage. From the vehicle make screen, select a specific vehicle manufacture and press OK button.
  • 👍【Wide Vehicle Coverage】AL619 supports more than 80 US, Asian and European vehicles, including Acura, Audi, Bentley, Benz, BMW, Bugatti, Chrysler, Ford, EU Ford, GM, Honda, Hyundai, Infiniti, Isuzu, Jaguar, Kia, Land Rover, Lexus, Maybach, Mazda, Mini, Mitsubishi, Nissan, Opel, Porsche, Saab, Scion, Seat, Skoda, Smart, Sprinter, Suzuki, Toyota, Vauxhall, Volvo.
  • 👍【Free Life-time Updates & Print Data】Get AL619, it will comes with Free lifetime software update online. You can download the newest software anytime. The Print Data function allows printing out diagnostic data recorded by the scan tool or customized test reports by connecting the scan tool to a PC or laptop with the USB cable supplied.
Bestseller No. 10
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-06-16 / Affiliate links / Images from Amazon Product Advertising API

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