011G – Seat Belt Pretensioners May Explode – 2023 Genesis G80 Electric

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October 31, 2022 NHTSA CAMPAIGN NUMBER: 22V816000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, strike vehicle occupants, and result in injury.

 

NHTSA Campaign Number: 22V816

Manufacturer Hyundai Motor America

Components SEAT BELTS

Potential Number of Units Affected 14,928

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2023 Genesis G80 Electric, 2021-2022 Santa Fe Hybrid, and 2022-2023 Santa Fe Plug-In Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioners may explode upon deployment.

 

Remedy

Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed December 14, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 238/011G. This recall is an expansion of recall numbers 22V-354 and 22V-458.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Genesis has a Recall

 


A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at retailers.

 

Recall Description: 

The front seat belt pretensioner may deploy abnormally in the vehicles described below, causing the       MGG (Micro Gas Generator) to detach from the assembly. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants.

 

Applicable Vehicles:

  • Certain 2023MY Genesis G80 (RG3 EV) Electrified vehicles produced between 02/23/2021 through 08/13/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S. For this recall, please note that there are new vehicles currently in dealer stock.

 

Remedy Information:

Install front seat belt pretensioner anti-separation protection caps.

  • Estimated Repair Time: 7M/H
  • Recommended Technician Training Level: Certified Genesis Service Technician
    • With one (1) or more years of experience repairing Genesis vehicles
  • A QR code & link to a video in the TSB bulletin visually illustrates the repair installing the caps. It will be found on the TSB bulletin 22-01-087G or latest version on Hyundaidealer.com.

 

Recommended Alternative Transportation:

Retailer should offer service valet to all customers and if the customer does not feel safe operating their vehicle until the remedy has been performed. Service Valet is available to the original owner for 3/36.

 

Customer Talk Tracks

“During your visit today, I checked your vehicle for any open campaigns or recalls and found that your vehicle does have an open recall and a remedy is now available. The recall states that in the event of a crash, an abnormal deployment of the pyrotechnic pretensioner could cause metal fragments to enter the vehicle occupant compartment, resulting in potential injury to vehicle occupants.  Do you have time for us to address this during your visit today?

 

Customer FAQ:

Q1: What is the issue? 

A1: The front driver’s and/or passenger-side seat belt pretensioners in the subject vehicles were installed containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants. The potential for this condition is dependent on vehicle characteristics, pretensioner load limiter specification, airbag control unit logic, crash duration and severity.

 

Q2: What are the affected vehicles?

A2: Certain 2023 model year Genesis G80 Electrified vehicles produced on 2/23/2022 through 8/13/2022 by Hyundai Motor Company (“HMC”) for sale in the U.S.

 

Q3: What is the safety concern?

A3: An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants.

 

Q4: Have there been any accidents or injuries?

A4: As of the date of this filing (10/31/22), Hyundai/Genesis is not aware of any abnormal pretensioner deployment incidents on G80 EV vehicles, including fatalities, injuries, crashes and fires globally.

 

Q5: Stop Sale?

A5: Dealer: A dealer “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at retailers. The stop sale commenced with the filing of the 573 to NHTSAPort: A “hold” has been issued for all vehicles located at ports.

 

Q6: What will be done during the recall service at the retailer? 

A6:  All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Genesis retailer to have the seat belt pretensioner’s micro gas generator and delivery pipe secured with a cap to prevent potential abnormal deployment. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under Genesis’s New Vehicle Limited Warranty.

Genesis will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24,2022.

 

Q7: When will owners be notified?

A7: Owners will be notified via mail beginning in late December 2022 or sooner.

 


22-01-087G
NOVEMBER, 2022

FRONT SEAT BELT PRETENSIONER PROTECTION CAP INSTALLATION (RECALL 011G)

Description: The front seat belt pretensioner may deploy abnormally in the vehicles described below, causing the MGG (Micro Gas Generator) to detach from the assembly. This bulletin describes the procedure to install front seat belt pretensioner anti-separation protection caps.

Applicable Vehicles: Certain 2023MY G80 EV (RG3 EV) vehicles produced between February 23, 2022 to August 13, 2022.

 

Refer to the QR code or link below for guided video information:
Genesis Service Learning Recall 011G Service Procedure

 

SERVICE PROCEDURE (SAME FOR DRIVER SIDE AS PASSENGER SIDE):

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RECALL 238/011G ATTACHMENT A (AMENDED 12-8-2022)
CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

❖ October 2022
On October 17, 2022, HMC notified NASO of the pretensioner testing results of the micro gas generator separation from the pretensioner pipe, a condition referenced in Recalls 211/009G (21V-796), 219 (22V-069), 220 (22V-123), 223 (22V-218), 229 (22V-354) and 231 (22V-458), for non-North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV. HMC confirmed no separation of the micro gas generator was observed for North American spec Genesis G80 EV and Hyundai Santa Fe HEV/PHEV due to having different airbag control unit logic. HMC communicated its decision for a foreign recall for Genesis G80 EV and Hyundai Santa Fe HEV/PHEV for non-North American markets, based on the testing results.

On October 24, 2022, NASO convened its North American Safety Decision Authority (“NASDA”). Although no concern was observed for North American spec G80 EV and Santa Fe HEV/PHEV, in an abundance of caution NASO decided to conduct a safety recall of G80 EV vehicles and Santa Fe HEV/PHEV vehicles equipped with pretensioners without a vent valve.

❖ December 2022
On December 6, 2022, HMC notified NASO of 5 additional G80 EV vehicles to the affected vehicle population initially reported in Hyundai’s filing of Recall 238 based on reconfirmation of vehicles equipped with pretensioners requiring remedy. Hyundai is submitting this revision as amended information to the initial Part 573 report for Recall 238.

Hyundai is not aware of any abnormal pretensioner deployment incidents on G80 EV and Santa Fe HEV/PHEV vehicles, including fatalities, injuries, crashes and fires globally.

Hyundai is continuing testing of certain out of recall scope vehicles equipped with Samsong pretensioners.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
GENESIS G80 ELECTRIC 2023
HYUNDAI SANTA FE HYBRID 2021-2022
HYUNDAI SANTA FE PLUG-IN HYBRID 2022-2023

 


25 Associated Documents

Attachment A Chronology

RMISC-22V816-1299.pdf 112.894KB

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Recall Acknowledgement

RCAK-22V816-2216.pdf 645.269KB

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Defect Notice 573 Report

RCLRPT-22V816-3068.PDF 214.869KB

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Remedy Instructions and TSB

RCRIT-22V816-9458.pdf 1419.683KB

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Remedy Instructions and TSB

RCRIT-22V816-9467.pdf 1199.172KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-4897.pdf 416.401KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V816-0549.pdf 608.67KB

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Attachment A Amended Chronology

RMISC-22V816-0229.pdf 101.789KB

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Recall 573 Report – December 8, 2022

RCLRPT-22V816-7059.PDF 214.87KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-5706.pdf 269.381KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V816-1590.PDF 211.144KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V816-2652.pdf 233.663KB

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ISSUED Renotification Notice

RCRN-22V816-0137.pdf 178.602KB

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ISSUED Renotification Notice

RCRN-22V816-3469.pdf 360.928KB

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ISSUED Renotification Notice

RCRN-22V816-7603.pdf 120.45KB

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ISSUED Renotification Notice

RCRN-22V816-2917.pdf 400.145KB

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ISSUED Renotification Notice – Email Notification

RCRN-22V816-9286.pdf 178.602KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V816-2397.PDF 211.252KB

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ISSUED Renotification Notice

RCRN-22V816-1397.pdf 165.909KB

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ISSUED Renotification Notice

RCRN-22V816-6829.pdf 160.293KB

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ISSUED Renotification Notice

RCRN-22V816-9751.pdf 164.619KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V816-8097.PDF 211.344KB

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ISSUED Renotification Notice

RCRN-22V816-4912.pdf 353.37KB

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ISSUED Renotification Notice

RCRN-22V816-9592.pdf 160.287KB

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ISSUED Renotification Notice

RCRN-22V816-7707.pdf 105.251KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V816&docType=RCL

 


 

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  • [Engine/ABS/SRS/Transmission Diagnostic Tool]----The crp123 obd2 scanner is perfect balance of power and affordability, providing the ability to view preset, or user defined, live data streams for ENGINE, AT, ABS and SRS data, the ability to graph, record, replay and print data, read and resets codes for engine/abs/srs/transmission system.(Note: Does not work for other System and does not have Special services!)
  • [Full OBDII Test Code Reader]----LAUNCH CRP123 scan tool supports all 10 modes of OBDII standard to ensure complete, accurate, system diagnosis. Read and Clear DTCs, do smog tests , I/M readiness and O2 sensor tests, Mode 06 EVAP system test, Mode 08 on-board test component test. And OBDII Code lookup tool and acronym database to assist and speed diagnosis and repair time.
  • [Live Data Stream + Advanced OBDII Scanner + Lifetime Update]---- Launch crp123 scanner support for Generic OBDII Codes (P0, P2, P3 and U0); manufacturer specific codes (P1, P3 and U1); pending codes; freeze frame data; monitor and I/M readiness; live PCM stream data; graphing functionality for up to four (4) live data streams include the Engine Coolant Temperature, Long&Short Fuel Trim, the change of Accelerator Pedal Position Sensor , Throttle valve position , Generator load signal,Fuel Tank Pressure , Engine RPM, Intake Ait Temperature and so on; clears DTC codes and turns off the MIL; resets monitors; provides Data Link Connector (DLC) location hints.
  • [Extensive Vehicle Coverage + 10 Languages]--The LAUNCH CRP123 reads data from ENGINE, TRANSMISSION, ABS and SRS systems from Asian, US and European manufacturers. Coverage includes for Suzuki, for Honda, for Mitsubishi, for Nissan, for Toyota,for Mazda, for Hyundai,for Kia, for Subaru,for Infiniti, for Lexus, for Acura, for Isuzu, for Ford, for GM, for Chrysler, for Benz, for BMW, for VW, for Opel, for Volvo, for Fiat,for Land Rover, for Seat, for Skoda, for Audi,for Porsche, for Saab, for Jaguar and many others. Support 10 different languages.
Bestseller No. 9
OBD2 Scanner TOPDON AL600, ABS SRS Code Reader, Diagnostic Scan Tool, Active Test for ABS/SRS, with Car Maintenance Reset Service of Oil, BMS, SAS
  • ABS/SRS OBD2 Scanner > Enjoy this ABS OBD2 code reader to reveal exact issues underlying in your brake, airbag, and engine systems, test individual ABS/SRS sensors, valves, or solenoids to quickly locate malfunctions (compatible with GM, Nissan, Fiat, Benz, Volvo, Land Rover, BMW, USA Ford, please reach us for details.), making sure critical safety systems work in perfect harmony together against accidents to be safe than sorry. NOTE: Only support upgrade on windows.
  • 3 Most Needed Service Functions > This OBD2 scanner guides you through step by step procedures to reset oil service light and programmed mileage intervals for engine efficiency (Oil Reset); to calibrate steering wheel position for vehicle’s traveling in a straight line (SAS Reset); to clear the original low battery fault information against coming battery failures or damage (BMS Reset); saving your needless visits to mechanics. NOTE: Not suitable for all models, please reach us for compatibility.
  • Full OBD2 Diagnostics > Say goodbye to the hassle of manual check-ups via this srs code reader. Quickly correct Check Engine Light warning on most OBD2/CAN compatible vehicles. Easily access to your smog status with one simple click I/M Readiness; and being filled with features for live data readings, freeze frame data, plus EVAP system, onboard monitor test means this scan tool checks all daily car care boxes.
  • Work Easier > Red-Yellow-Green LEDs in this OBD2 scanner quickly show the overall DTC status without toggling through menu selections. HELP hotkey takes you directly to detailed descriptions/tips. Read/Erase DTC, I/M readiness shortcuts are added for optimized operation, along with DTC Lookup library for interpreting codes, designing the SRS OBD2 code reader a pleasure to use right out of the package even for beginners.
  • Helpful Service > Get instant, free lifetime access to the most recent updates to add new car models and troubleshooting bugs making the OBD2 scanner a long-term investment for any home mechanics. The extended 1 years of quality assurance sweetens the worry-free deal even further. Multilingual Menu: EN, FR, ES, DE, IT, RU, PT, and JP. NOTE: Only support upgrade on windows.
SaleBestseller No. 10
BlueDriver Bluetooth Pro OBDII Scan Tool for iPhone & Android
  • [Pro OBD2 Scanner] - BlueDriver is the easiest way to scan and understand your vehicle like a professional mechanic. Read and clear your car’s trouble codes and check engine light.
  • [Read & Clear All The Codes] - BlueDriver's enhanced vehicle diagnostics gives you access to information normally available only to mechanics on their OBD2 scan tools. Now you can read and clear ABS, Airbag, SRS, TPMS codes, and many more.
  • [Get The Right Fix] - Much more than a car code reader, BlueDriver is a diagnostic tool. Get unlimited specific repair reports containing possible causes, reported fixes, and more for virtually every vehicle make and model.
  • [Wireless & Bluetooth Enabled] - Say goodbye to wires. BlueDriver connects with Bluetooth via your phone/tablet to a sensor that plugs into your car's OBDII port. Get all of the capabilities of an expensive code reader & scan tool without any annoying wires.
  • [User-Friendly App and Repair Videos] - BlueDriver gives you more ways to scan and fix your vehicle. Our iOS & Android app connects you to a large database of repair videos with step-by-step directions of repairs.

Last update on 2024-02-17 / Affiliate links / Images from Amazon Product Advertising API

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