May 1, 2024 NHTSA CAMPAIGN NUMBER: 24V308000
EGR Valve May Short and Cause Loss of Drive Power
A loss of drive power increases the risk of a crash.
NHTSA Campaign Number: 24V308
Manufacturer Hyundai
Motor America
Components ENGINE AND ENGINE COOLING
Potential Number of Units Affected 13,511
Summary
Hyundai Motor America (Hyundai) is recalling certain 2024 Elantra, Venue, and Kona vehicles. An electrical short circuit may occur in the exhaust gas recirculation (EGR) valve assembly, which can result in a loss of drive power.
Remedy
Dealers will replace the exhaust gas recirculation valve assembly, free of charge. Owner notification letters are expected to be mailed June 28, 2024. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 260.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Hyundai has a Recall
Hyundai Recall Campaign 260
Attachment A: Requested Chronology of Events Leading Up to Decision
❖ March – April 2024
On March 24, 2024, HMC informed NASO of a new global investigation into customer allegations of loss of motive power while driving due to malfunction of the EGR valve sensor in certain Hyundai vehicles in various markets including the U.S.
On April 10, 2024, HMC provided an update of its investigation to NASO and other affected regional offices. The investigation was escalated to the Technical Review Committee (“TRC”) at the request of HMNA’s Chief Safety Officer.
By April 17, 2024, the TRC identified 14 total unique incidents related to the subject defect condition in the U.S. market. HMC informed the TRC of information received from the supplier indicating a manufacturing issue involving solder flux contamination of the EGR valve sensor leads. According to HMC, the flux contamination could carbonize over time, potentially leading to an electrical short between the terminal leads. Additionally, the electrical short can disrupt power to the crankshaft position sensor, resulting in a vehicle stall.
Based on HMC’s findings, on April 23, 2024, HMA’s NASO convened its North America Safety Decision Authority (“NASDA”) for review of the TRC’s recommendation and decided to conduct a safety recall of affected Hyundai vehicles in the U.S. and Canada.
❖ NASO has identified 14 unique incidents attributable to this condition in the U.S. from reports received from March 12, 2024, through April 17, 2024. There are no related crashes, injuries, or fatalities in the U.S.
3 Affected Products
Vehicles
3 Associated Documents
Recall Acknowledgement
RCAK-24V308-8489.pdf 645.395KB
Chronology Report
RMISC-24V308-1806.pdf 150.239KB
Defect Notice 573 Report
RCLRPT-24V308-1849.PDF 215.361KB
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OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-308
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Hyundai Motor America MAY 01, 2024 NHTSA Recall No. : 24V-308 Manufacturer Recall No. : 260 Manufacturer Information :
Manufacturer Name : Hyundai Motor America Address : 10550 Talbert Avenue
Fountain Valley CA 92708
Company phone : 800-633-5151
Population :
Number of potentially involved : 13,511 Estimated percentage with defect : 1 %
Vehicle Information :
Vehicle 1 : 2024-2024 Hyundai Elantra Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS
Descriptive Information : Based on manufacturing and sales records, the subject vehicles include 7,349 model year 2024 Hyundai Elantra vehicles produced on the specified dates by Hyundai Motor Company (“HMC”) for sale in the U.S. market.
Production Dates : JAN 11, 2024 – FEB 18, 2024
VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2024-2024 Hyundai Venue Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS
Descriptive Information : Based on manufacturing and sales records, the subject vehicles include 2,364 model year 2024 Hyundai Venue vehicles produced on the specified dates by Hyundai Motor Company (“HMC”) for sale in the U.S. market.
Production Dates : JAN 12, 2024 – MAR 04, 2024
VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 24V-308 Page 2 Vehicle 3 : 2024-2024 Hyundai Kona Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS
Descriptive Information : Based on manufacturing and sales records, the subject vehicles include 3,798 model year 2024 Hyundai Kona vehicles produced on the specified dates by Hyundai Motor Company (“HMC”) for sale in the U.S. market.
Production Dates : JAN 12, 2024 – FEB 08, 2024
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : The exhaust gas recirculation (“EGR”) valve assembly in the subject vehicles may contain a sensor that was contaminated with solder flux during supplier manufacturing, which could potentially result in an electrical short. An electrical short within the EGR valve could lead to a malfunction of the EGR valve or crank position sensor, both of which reside on the same power circuit, resulting in MIL illumination and/or a sudden loss of motive power during operation.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Sudden, unexpected loss of motive power could increase the risk of a crash, especially at high speeds.
Description of the Cause : The EGR valve sensor leads could be contaminated with solder flux that has carbonized over time, increasing the risk of an electrical short between the sensor terminals. Identification of Any Warning
that can Occur : Illumination of the MIL Involved Components : Component Name 1 : VALVE ASSY-EGR
Component Description : EGR valve assembly – 2024 Elantra/Venue specification Component Part Number : 28410-2M330 The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-308 Page 3 Component Name 2 : VALVE ASSY-EGR
Component Description : EGR valve assembly – 2024 Kona specification Component Part Number : 28400-2J310 Supplier Identification : Component Manufacturer
Name : Borgwarner Address : 131 Gieopdosi 2-ro
Daesowon-myeon Chungju,Chungcheong Buk-Do Foreign States 27465
Country : Korea, Republic of Chronology :
Please see attachment for the requested chronology. Description of Remedy :
Description of Remedy Program : All owners of the subject vehicles will be notified by first class mail with
instructions to bring their vehicles to a Hyundai dealer to have the EGR valve assembly replaced. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under Hyundai’s New Vehicle Limited Warranty. Additionally, Hyundai will provide owners of affected vehicles reimbursement for out- of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 22, 2024. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : The remedy parts were manufactured without solder flux contamination on the EGR valve sensor leads.
The flux application procedure was removed from the manufacturing process beginning January 29, 2024. Recall Schedule :
Description of Recall Schedule : Dealers will be notified electronically on the specified dates.
Owners will be notified by certified mail on the specified dates.
Planned Dealer Notification Date : JUN 28, 2024 – JUN 28, 2024
Planned Owner Notification Date : JUN 28, 2024 – JUN 28, 2024
The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-308
Page 4
The information contained in this report was submitted pursuant to 49 CFR §573
* NR – Not Reported
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