Recall 211 Seat Belt Pretensioner May Explode – 2021 Hyundai Elantra, Elantra HEV, Venue

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October 13, 2021 NHTSA CAMPAIGN NUMBER: 21V796000

Seat Belt Pretensioner May Explode

An exploding seat belt pretensioner could project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.

 

NHTSA Campaign Number: 21V796

Manufacturer HyundaieBay Motor America

Components SEAT BELTS

Potential Number of Units Affected 978

 

Summary

HyundaieBay Motor America (HyundaieBay) is recalling certain 2021 Elantra, Elantra HEV, Venue, GenesiseBay GV80 and 2022 GenesiseBay GV70 vehicles. In the event of a crash, the front driver-side and passenger-side seat belt pretensioners may explode upon deployment.

 

Remedy

Dealers will replace the seat belt pretensioners, free of charge. Owner notification letters were mailed February 10, 2022. Owners may contact HyundaieBay customer service at 1-855-371-9460. HyundaieBay’s numbers for this recall are 211 and 009G. This recall is replaced by NHTSA recall numbers 22V-354 for Elantra and Elantra HEV vehicles and 22V-458 for Venue vehicles. Elantra, Elantra HEV, and Venue vehicles already repaired under this recall will need to have the new remedies completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


2021 Hyundai Elantra
2021 HyundaieBay Elantra

 


Description: The front seat pretensioner may deploy abnormally in the vehicles described below, causing the MMG (Micro Gas Generator) to detach from the assembly. This bulletin describes the procedure to replace the front seatbelt pretensioner to resolve the condition.

Refer to the QR code or link below for guided video information:

Hyundai Service Learning – Recall 211 Service Procedure

 


RECALL 211 ATTACHMENT A

(AMENDED) CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

 

September 2021

On September 15, 2021, NHTSA’s ODI informed HMA’s NASO of a crash incident involving a model year 2021 HyundaieBay Elantra vehicle where the driver-side seat belt pretensioner allegedly deployed abnormally causing metal fragments to enter the rear cabin and resulting in injury to an occupant’s leg.  NHTSA was notified of the incident by a law firm representing the operator of the incident vehicle.  The law firm also notified HMA’s external counsel on the same day, who then alerted HMA’s Legal department of the incident.

In subsequent discussions with the agency following the initial notice, ODI requested HyundaieBay’s assessment of the incident under cover of SGO 2015-01, a standing general order involving abnormal deployments of frontal airbag inflators manufactured by ARC.  On September 22, 2021, in accordance with requirements set forth in SGO 2015-01, HMA submitted its first report notifying ODI of its receipt of the 2021 Elantra incident.

On September 30, 2021, NASO provided an update on its investigation of the 2021 Elantra incident.

NASO informed ODI of plans to inspect the incident vehicle on October 8, 2021.  NASO also informed ODI that it would be targeting seat belt pretensioners produced in the same production lot as the incident pretensioner for further study into root cause and manufacturing/design defect identification.

On October 6, NASO convened its North American Safety Decision Authority. Although the cause of the abnormal deployment is unknown, NASO decided to conduct a safety recall of vehicles equipped with pretensioners produced within the same production lot to conduct a detailed part return analysis.

 

December 2021

HyundaieBay actively continued its investigation to determine if a specific root cause and defect trend exists.  On December 3, 2021, HMC notified NASO of a second incident occurring on a 2020 HyundaieBay Accent vehicle in Puerto Rico.  According to supplier information, the incident pretensioner was produced thirteen months prior to the suspect production lot initially identified in Recall 211. In accordance with requirements set forth in SGO 2015-01, HMA submitted a report notifying ODI of the new incident on December 10, 2021.

 

Based on this information, on December 10, 2021, NASO re-convened its North America Safety Decision Authority and decided to expand Recall 211 to include model year 2020-2021 HyundaieBay Accent vehicles equipped with pretensioners from the earlier suspect production lot.  HyundaieBay will continue to actively investigate this condition and conduct detailed part return analysis on both suspect production lots to determine if a specific root cause and defect trend exists.

As of the date of this filing, HyundaieBay is aware of two (2) related injuries from two (2) crash event(s) in the U.S. received on September 15 (Elantra) and December 3, 2021 (Accent).

 

 


5 Affected Products

Vehicles

MAKEMODELYEAR
GENESISeBayGV702022
GENESISeBayGV802021
HYUNDAIeBayELANTRA2021
HYUNDAIeBayELANTRA HEV2021
HYUNDAIeBayVENUE2021

 


13 Associated Documents

Recall 573 Report – Amendment 2

RCLRPT-21V796-8583.PDF 216.696KB

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Recall 573 Report – Amendment 1

RCLRPT-21V796-3487.PDF 216.688KB

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RECALL 211 ATTACHMENT A: (AMENDED) CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

RMISC-21V796-1105.pdf 83.243KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V796-9859.pdf 121.209KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V796-4365.pdf 164.184KB

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Defect Notice 573 Report

RCLRPT-21V796-1942.PDF 216.634KB

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Recall Acknowledgement

RCAK-21V796-4002.pdf 646.294KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V796-6873.pdf 140.634KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V796-0128.pdf 179.65KB

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Remedy Instructions and TSB

RCRIT-21V796-6159.pdf 841.715KB

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Recall 573 Report – March 7, 2022

RCLRPT-21V796-2202.PDF 215.831KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V796-8389.PDF 211.235KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V796-6627.PDF 211.32KB

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