Recall 220 – Seat Belt Pretensioner May Explode – 2022 Hyundai Elantra & Elantra HEV

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March 3, 2022 NHTSA CAMPAIGN NUMBER: 22V123000

Seat Belt Pretensioner May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.

 

NHTSA Campaign Number: 22V123000

Manufacturer Hyundai Motor America

Components SEAT BELTS

Potential Number of Units Affected 140

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2022 Elantra and Elantra HEV vehicles. In the event of a crash, the front passenger-side seat belt pretensioner may explode upon deployment.

 

Remedy

Dealers will replace the seat belt pretensioners, free of charge. Owner notification letters were mailed May 19, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 220. This recall is an expansion of NHTSA recall numbers 21V-796 and 22V-069. This recall is replaced by NHTSA recall number 22V-354. Vehicles already repaired under this recall will need to have the new remedy completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Description of Campaign: 

Hyundai is initiating a safety recall to repair a condition involving the passenger’s seat belt pretensioners in certain Hyundai vehicles produced for sale in the U.S. and Canada. Hyundai is conducting this action to ensure the safety of its vehicles for Hyundai customers while continuing its investigation into possible root cause(s).

The front passenger-side seat belt pretensioners in the subject vehicles were installed from a certain production lot containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants. At the time of this filing, the cause of the abnormal deployment is unknown. Hyundai is recalling vehicles equipped with pretensioners produced within a certain production lot to conduct a detailed part return analysis. The part inspections and investigation will actively continue to determine if a specific root cause or trend exists.

 

Applicable Vehicles: 

  • Certain 2022MY Hyundai Elantra vehicles produced from July 5, 2021 to November 22, 2021 by Hyundai Motor Company (“HMC”) for sale in the U.S. market.
  • Certain 2022MY Hyundai Elantra Hybrid vehicles produced from July 5, 2021 to July 14, 2021 by Hyundai Motor Company (“HMC”) for sale in the U.S. market.
  • To check vehicle specific recall and campaign applicability, access the “Vehicle Information” screen via WebDCS.
  • For this recall, please note that there are no new vehicles currently in dealer stock.

 

Remedy Information:

Remedy currently in development. Additional details will be provided once remedy is available.

 

Recommended Alternative Transportation: 

It is recommended that Service Rental Cars (SRCs) are made available for customers that are concerned with the safe operation of their vehicle prior to release of final remedy.

 

Customer FAQs

Q1: What is the issue?

A1: The front passenger-side seat belt pretensioners in the subject vehicles were installed from a certain production lot containing pyrotechnic-type pretensioners that may deploy abnormally during a crash. At the time of this filing, the cause of the abnormal deployment is unknown. Hyundai is recalling vehicles equipped with pretensioners produced within a certain production lot to conduct a detailed part return analysis. The part inspections and investigation will actively continue to determine if a specific root cause or trend exists.

 

Q2: What is the safety concern?

A2: An abnormal pyrotechnic pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, which may result in injury to vehicle occupants.

 

Q3: Have there been any accidents or injuries?

A3: As of the date of the recall’s filing to NHTSA, Hyundai is aware of one (1) related injury from one (1) crash event(s) in Singapore received on February 15, 2022.

 

Q4: What will be done during the recall service at the dealer?

A4: Hyundai Motor America plans to notify owners of affected vehicles by first class mail with instructions to bring their vehicles to a Hyundai dealer to have the seat belt pretensioner(s) replacement remedy performed. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under Hyundai’s New Vehicle Limited Warranty.

Additionally, Hyundai will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24, 2022.

 


RECALL 220 ATTACHMENT A

 CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

 

❖ September – October 2021

On September 15, 2021, NHTSA’s ODI informed HMA’s NASO of a crash incident involving a model year 2021 Hyundai Elantra vehicle where the driver-side seat belt pretensioner allegedly deployed abnormally causing metal fragments to enter the rear cabin and resulting in injury to an occupant’s leg.  NHTSA was notified of the incident by a law firm representing the operator of the incident vehicle.  The law firm also notified HMA’s external counsel on the same day, who then alerted HMA’s Legal department of the incident.

In subsequent discussions with the agency following the initial notice, ODI requested Hyundai’s assessment of the incident under cover of SGO 2015-01, a standing general order involving abnormal deployments of frontal airbag inflators manufactured by ARC.  On September 22, 2021, in accordance with requirements set forth in SGO 2015-01, HMA submitted its first report notifying ODI of its receipt of the 2021 Elantra incident.

On September 30, 2021, NASO provided an update on its investigation of the 2021 Elantra incident.

NASO informed ODI of plans to inspect the incident vehicle on October 8, 2021.  NASO also informed ODI that it would be targeting seat belt pretensioners produced in the same production lot as the incident pretensioner for further study into root cause and manufacturing/design defect identification.

On October 6, 2021, NASO convened its North American Safety Decision Authority. Although the cause of the abnormal deployment is unknown, NASO decided to conduct a safety recall of vehicles equipped with pretensioners produced within the same production lot to conduct a detailed part return analysis.

 

❖ December 2021

Hyundai actively continued its investigation to determine if a specific root cause and defect trend exists.  On December 3, 2021, HMC notified NASO of a second incident occurring on a 2020 model year Hyundai Accent vehicle in Puerto Rico.  According to supplier information, the incident pretensioner was produced thirteen months prior to the suspect production lot initially identified in Recall 211. In accordance with requirements set forth in SGO 2015-01, HMA submitted a report notifying ODI of the new incident on December 10, 2021.

Based on this information, on December 10, 2021, NASO re-convened its North America Safety

Decision Authority and decided to expand Recall 211 to include 2020-2021 model year Hyundai Accent vehicles equipped with pretensioners from the earlier suspect production lot.  Hyundai will continue to actively investigate this condition and conduct detailed part return analysis on both suspect production lots to determine if a specific root cause and defect trend exists.

 

❖ February 2022

On February 7, 2022, NHTSA’s ODI met with NASO to discuss tentative plans to require all manufacturers to submit new recall filings when expanding the vehicle scope of an existing recall that has been filed and posted to NHTSA’s recall website.  ODI requested NASO to file a new recall for the 2020-2021 model year Hyundai Accent vehicles previously specified in Hyundai’s amendment of Recall 211 filed December 17, 2021.  In an effort to enhance customer notifications and comply with ODI’s request, on February 8, 2022, NASO re-convened its North America Safety Decision Authority and decided to conduct a new recall of 2020-2021 model year Hyundai Accent vehicles in the U.S. for the same defect specified in Recall 211.

On February 15, 2022, HMC notified NASO of a new incident involving a 2022 model year Hyundai Elantra vehicle in Singapore where the front left-side seat belt pretensioner deployed abnormally causing injuries to a rear passenger.  The incident part was installed on the front left side of the vehicle as the subject vehicle is a right-hand drive vehicle.   According to supplier information, the incident pretensioner production lot is different than the lots targeted in Recall 211 and 219.  Additionally, the pretensioners from the subject production lot are equipped on the front right side of US specification left-hand-drive vehicles.  Based on this information, and in continuation of Hyundai’s investigation into root cause, NASO re-convened its North America Safety Decision

Authority on February 24, 2022 and decided to conduct a recall of 2022 model year Elantra and 2022 model year Elantra HEV vehicles potentially equipped with pretensioners from the new suspect production lot.

As of the date of this filing, Hyundai is aware of one (1) crash event and one (1) resulting injury in Singapore on February 15, 2022 involving pretensioners from the subject production lot.

 


Recall 229 – Seat Belt Pretensioners May Explode – 2019-2022 Hyundai Accent, 2021-2023 Elantra, & 2021-2022 Elantra HEV

 

Recall 229 – Seat Belt Pretensioners May Explode – 2019-2022 Hyundai Accent, 2021-2023 Elantra, & 2021-2022 Elantra HEV

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
HYUNDAI ELANTRA 2022
HYUNDAI ELANTRA HEV 2022

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V123-2846.PDF 213.943KB

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ATTACHMENT A: CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

RMISC-22V123-7954.pdf 90.727KB

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Recall Acknowledgement

RCAK-22V123-3769.pdf 645.177KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V123-5890.pdf 281.265KB

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Interim Owner Notification Letter(Part 577)

RIONL-22V123-0228.pdf 172.162KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V123-7670.pdf 180.599KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V123&docType=RCL

 


 

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OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-06-16 / Affiliate links / Images from Amazon Product Advertising API

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