Recall 237 – ABS Unit May Cause Engine Compartment Fire – 2018 Hyundai Santa Fe Sport

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October 27, 2022 NHTSA CAMPAIGN NUMBER: 22V810000

ABS Unit May Cause Engine Compartment Fire

An engine compartment fire while parked or driving can increase the risk of injury.

 

NHTSA Campaign Number: 22V810

Manufacturer HyundaieBay Motor America

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 44,396

 

Summary

HyundaieBay Motor America (HyundaieBay) is recalling certain 2018 Santa Fe Sport vehicles. The Anti-Lock Brake System (ABS) module could malfunction and cause an electrical short, which could result in an engine compartment fire while parked or driving.

 

Remedy

Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the ABS multi-fuse, free of charge. Owner notification letters were mailed November 16, 2022. Owners may contact HyundaieBay customer service at 1-855-371-9460. HyundaieBay’s number for this recall is 237. This recall is an expansion of recall 22V-056.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Recall Description:

Certain model year 2018 HyundaieBay Santa Fe Sport vehicles produced for sale in the U.S. were omitted from Recall 218 (22V056) VIN scope. The subject vehicles are equipped with Anti-Lock Brake System (“ABS”) modules that could malfunction internally and cause an electrical short over time. An electrical short could result in significant overcurrent in the ABS module increasing the risk of an engine compartment fire while parked or driving.

 

Affected Vehicles:

Certain 2018 Santa Fe Sport (AN) vehicles not equipped with Smart Cruise Control (“SCC”) and produced from 05/01/2017 – 05/10/2018 by Kia Georgia (“KaGa”) for sale in the U.S. Market.

 

Remedy Information:

Install a replacement multi-fuse and upper cover at no cost.

  • Estimated Repair Time:2 M/H
  • Recommended Technician Training Level: Certified Service Technician with 6 months or more experience repairing HyundaieBay vehicles using the GDS.
  • Training: The training video is now available in the latest TSB 23-01-009H or latest version.

 

Recommended Alternative Transportation: Alternative transportation is not necessary for this repair. This repair procedure can be performed while customers wait.

 

Customer Talk Tracks:

“During your visit today, I checked your vehicle for any open campaigns or recalls and found that your vehicle does have an open recall and a remedy is now available. The recall states that your vehicle’s anti-lock brake system (ABS) module could malfunction internally and cause an electrical short over time increasing the risk of an engine fire while parked or driving. Do you have time for us to address this during your visit today?

 


Customer FAQ:

 

Q1: What is the issue & safety concern? 

A1: Certain model year 2018 HyundaieBay Santa Fe Sport vehicles produced for sale in the U.S. were omitted from Recall 218 (22V-056) VIN scope. The subject vehicles are equipped with Anti-Lock Brake System (“ABS”) modules that could malfunction internally and cause an electrical short over time. An electrical short could result in significant overcurrent in the ABS module increasing the risk of an engine compartment fire while parked or driving.

 

Q2: What are the affected vehicles?

A2: Certain model year 2018 HyundaieBay Santa Fe Sport vehicles not equipped with Smart Cruise Control (“SCC”) and produced on 05/01/2017 through 05/10/2018 by Kia Georgia (“KaGA”) for sale in the U.S. Market.

 

Q3: What is the safety concern?

A3: An electrical short could result in significant overcurrent in the ABS module increasing the risk of an engine compartment fire while parked or driving.

 

Q4: Have there been any accidents or injuries?

A4: As of the date of this filing (10/27/22), HyundaieBay is not aware of any crashes or injuries related to the defect condition in the U.S. HyundaieBay is aware of four (4) fires involving 2018 Santa Fe Sport vehicles, produced by KaGA, including two (2) fires noted in Recall 218 (22V-056) report and two (2) fires from the omitted VIN population.

 

Q5: Stop Sale?

A5: No, a “stop sale” is not being planned as the affected vehicles are no longer in production.

 

Q6: What will be done during the recall service at the dealer? 

A6: All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a HyundaieBay dealer for repair. The ABS multi-fuse will be replaced with a revised one to mitigate the risk of a fire caused by an internal electrical short. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under HyundaieBay’s New Vehicle Limited Warranty.

HyundaieBay will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24,2022.

 

Q7: Can owners continue driving these vehicles? Should they park them outside? 

A7: Owners may continue driving these vehicles; however, out of an abundance of caution, HyundaieBay recommends parking them outside and away from structures until the recall remedy is completed.

 

Q8: When will owners be notified? 

A8: Owners will be notified beginning in late December 2022 or sooner.

 


23-01-009H
JANUARY 2023

SANTA FE SPORT (AN) ABS MODULE MULTI-FUSE INSTALLATION (RECALL 237)

Description: Certain 2018MY Santa Fe Sport (AN) vehicles may develop an electrical short in the hydraulic unit assembly (HECU) which may increase the risk of an engine compartment fire. This bulletin describes the procedure to install a replacement multi-fuse.

As required by federal law, dealers must not deliver new vehicles for sale or for lease to customers until all open recalls have been performed. Dealers must also perform all open recalls on used vehicles, demo, and rental vehicles prior to placing them into customer use and whenever an affected vehicle is in the shop for any maintenance or repair.

 

Applicable Vehicles:

  • Certain 2018MY Santa Fe Sport (AN) not equipped with Smart Cruise Control (“SCC”) and produced from 05/01/2017 ~ 05/10/2018.

 

Parts Information:

ModelPart NamePart NumberQTY.
Santa Fe Sport (AN)Service Kit (Multi-fuse and Upper Cover)91KIT-4Z000QQH1

 

Refer to the QR code or link below for guided video information:
Hyundai Service Learning – Recall 237 Service Procedure

 

NOTICE

If the “ABS”, “ESC” or “Brake” indicator lamps are illuminated, refer to the appropriate section of the repair manual prior to performing this TSB inspection.

 

Service Procedure:

1. If applicable, record the customer’s radio preset stations and turn the ignition switch OFF.

2. Disconnect the battery negative (-) terminal (A) and remove the junction box upper cover (B).

Negative (-) Battery Terminal Nut Tightening Torque:
4.0~6.0 N.m (0.4~0.6 kgf.m, 3.0~4.4 lb-ft)

3. Remove the 10 mm nut (C) and lift the junction cable over the stud. Release the locking tab (D) and remove the multi-fuse.

NOTICE

Do not re-use the multi-fuse nor upper cover. A new multi-fuse and upper cover from the service kit must be installed.

4. Install the new multi-fuse, placing the junction cable over the multi-fuse mounting tab, and the retaining washer on top. Torque the nut to specification.

Junction Cable Nut Tightening Torque:
9.8~11.7 Nm (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

5. Install the upper fuse cover from the service kit.

6. Reassemble vehicle in the reverse order of removal.

7. Start the engine. Confirm the “ABS”, “ESC” and “Brake” indicator lamps are not illuminated, clear any incidental DTCs and reprogram the customer’s radio preset stations.

The service procedure is now complete.

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RECALL 237 ATTACHMENT A
CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

❖ August 2022
On August 16, 2022, HMA Legal sent a notification to NASO of a thermal event involving a model year 2018 Santa Fe Sport not included in Recall 218 (22V-056). NASO requested KaGA to clarify the incident vehicle’s inapplicability to Recall 218.

On August 22, 2022, KaGA responded that the incident vehicle was equipped with a HECU part number that was not included in the scope of Recall 218 as indicated by HMC.

 

❖ October 2022

On October 13, 2022, HMA Legal provided a notification to NASO of another thermal event, involving a model year 2018 Santa Fe Sport not included in Recall 218. NASO contacted HMC to clarify a reason for the VIN exclusion of both incident vehicles.

On October 19, 2022, HMC communicated that KaGA inadvertently excluded applicable model year 2018 Santa Fe Sport vehicles produced between May 2017 and May 2018.

On October 21, 2022, NASO informed ODI of the concern related to the omitted VIN population and discussed immediate and long-term steps, not only to resolve the concern but also to prevent it in the future.

On October 24, 2022, NASO met with ODI, and ODI provided a direction to file a new recall for the omitted Santa Fe Sport vehicles. NASO convened its North America Safety Decision Authority and decided to file a new safety recall to address a condition to include the omitted Santa Fe Sport vehicle population from Recall 218.

As of the date of this filing, HyundaieBay has confirmed four (4) unique fire incidents of model year 2018 Santa Fe Sport, produced by KaGA, in the U.S., including two (2) fires noted in Recall 218 (22V-056) Chronology and two (2) fires from the omitted VIN population. There are no confirmed crashes or injuries related to this condition in the U.S.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
HYUNDAIeBaySANTA FE SPORT2018

 


19 Associated Documents

Defect Notice 573 Report

RCLRPT-22V810-6164.PDF 213.781KB

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Attachment A Chronology

RMISC-22V810-0841.pdf 127.423KB

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Recall Acknowledgement

RCAK-22V810-5568.pdf 645.292KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V810-6342.pdf 258.086KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V810-1772.pdf 227.584KB

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Remedy Instructions and TSB

RCRIT-22V810-7227.pdf 420.976KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V810-0074.pdf 480.184KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V810-9858.PDF 211.145KB

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Remedy Instructions and TSB

RCRIT-22V810-1753.pdf 621.808KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V810-1951.pdf 480.44KB

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ISSUED Renotification Notice

RCRN-22V810-9945.pdf 180.962KB

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ISSUED Renotification Notice – Email Notification

RCRN-22V810-1836.pdf 180.962KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V810-3556.PDF 211.252KB

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ISSUED Renotification Notice

RCRN-22V810-2126.pdf 180.962KB

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ISSUED Renotification Notice

RCRN-22V810-6896.pdf 180.962KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V810-6715.PDF 211.337KB

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ISSUED Renotification Notice

RCRN-22V810-4666.pdf 160.287KB

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ISSUED Renotification Notice

RCRN-22V810-7223.pdf 105.251KB

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ISSUED Renotification Notice

RCRN-22V810-3649.pdf 353.37KB

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SaleBestseller No. 9
LAUNCH CRP123 V2.0 Elite OBD2 Scanner, 2025 New Engine/ABS/SRS/Transmission Car Diagnostic Tool With Oil Reset/Throttle Adaption/SAS Relearn , Check Engine Code Reader, Lifetime Free Update Scan Tool
  • 【User-Friendly CRP123 V2.0 ELITE】Ready to use right out of the box, to the LAUNCH CRP123E/CRP123i, includes Lifetime Software Updates,4 System Scan+3 Reset Services and 5 Years of Backup.
  • 【Newly Added 3 HOT Resets】All Level-up LAUNCH CRP123 V2.0 obd2 scanner with 3 Resets : Oil Reset ,Throttle Adaptation,and SAS Reset for LIFETIME! Reset your Oil life system, Optimize your engine with Throttle Adaptation and enhance your vehicle's handling and safety with SAS Reset.
  • 【Intuitive Live Data Stream】 The CRP123 V2.0 OBD2 scanner offers a great balance of functionality and affordability. It allows you to view live data streams for the ENGINE, AT, ABS, and SRS systems, including preset or user-oriented data. You can graph, record, playback, and print this data, as well as read and reset codes for the engine, ABS, SRS, and transmission systems.
  • 【Comprehensive OBDII Code Reader】 The LAUNCH CRP123 V2.0 scan tool supports all 10 modes of the OBDII standard, ensuring thorough and precise system diagnostics. It can read and clear DTCs, perform smog tests, check I/M readiness, and conduct O2 sensor and EVAP system tests. Additionally, it includes an OBDII code lookup tool and an acronym database to facilitate faster diagnosis and repair.
  • 【Engine/ABS/SRS/Transmission Diagnostic Tool】 The Launch CRP123 V2.0 scanner supports generic OBDII codes (P0, P2, P3, and U0) and manufacturer-specific codes (P1, P3, and U1), as well as pending codes and freeze frame data. It monitors I/M readiness, provides live PCM stream data, and graphs up to four live data streams, such as Engine Coolant Temperature, Long & Short Fuel Trim, Accelerator Pedal Position Sensor, Throttle Valve Position, Generator Load Signal, Fuel Tank Pressure, Engine RPM, and Intake Air Temperature. It also clears DTC codes, turns off the MIL, resets monitors, and provides hints for the Data Link Connector (DLC) location.
Bestseller No. 10
iCarsoft E660 ABS Diagnostic Tool, OBD2 Scanner for ABS/SRS/SAS/EPB/Engine, Car Code Reader with SAS/EPB Reset/Battery Test, Auto Diagnostic Car Scanner Read Clear Fault Codes,Free Upgrade
  • Looking for More Professional Vehicle Scan Tool?- iCarsoft OBD2 scan tool can do it all-reads and clears trouble codes on engine system, ABS systems and airbag system, And with ASA reset and EPB reset function. iCarsoft E660 covers more than 40 vehicle makes from 1996-2018 models ( included all USA/ Asia / EU vehicle brand) with OBDII.
  • Need Vehicle Full Diagnosis?-Connect to the OBD2 port directly. E660 abs scanner will diagnose all OBDII / EOBD Ten modes of operation modules instantly, live data with full ECU diagnosis, locates bad sensors and guides your maintenance work, Customized diagnostic reports reduces the potential driving risk on the road.
  • Updated OBD Scanner, Ideal for Home Mechanics - E660 srs abs scanner auto read vehicle module informaiton & privedes in-depth insights on error code OBD diagnosis- specially abs and srs depth diagnosis on Anti-Lock Brake System & Supplemental Restraint System
  • Yes, Easy Car Diagnose - Anti-collision and easy-clean for diagnose work to test all hidden car faults in system. Unique button press sound about the command has been executed or scanning result provides simple clear operation.Extra adding battery checking function, the car scanner will help to enhace safty of car.
  • Convenience & Lifetime Upgrade to More Newly Vehicle Models- The obd2 scanner with DTC library for lookup, save & support diagnostic data and data print, avoids second diagnostic fee.Fit for most vehicle models. F-ree upgrade and 5 languages for selection.

 


Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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