Recall 234 – Improperly Welded Air Bag Cover Emblem May Detach – 2022-2023 Hyundai Elantra

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August 18, 2022 NHTSA CAMPAIGN NUMBER: 22V632000

Improperly Welded Air Bag Cover Emblem May Detach

A detached air bag cover emblem may strike a vehicle occupant, which can increase the risk of injury.

 

NHTSA Campaign Number: 22V632

Manufacturer Hyundai Motor America

Components AIR BAGS

Potential Number of Units Affected 247

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2022 Elantra N and 2022-2023 Elantra vehicles. The emblem on the cover of the driver’s front air bag may not have been welded properly, which can result in the emblem detaching upon deployment.

 

Remedy

Dealers will replace the air bag, free of charge. Owner notification letters were mailed October 14, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 234.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Description of Campaign:

The driver’s air bag emblem on certain 2022MY Elantra N vehicles and 2022-23MY Elantra (with N Line Trim) vehicles may not have been welded properly during installation and may detach during a frontal air bag deployment, increasing the risk of injury in a crash.

 

Affected Vehicles:

  • Certain 2022MY Elantra N (CN7N) equipped with 2.0L Turbo engines produced between 12/08/2021 – 05/24/2022. Ø Certain 2022-2023MY Elantra with N Line Trim equipped with 1.6L Turbo engines produced between 12/07/2021 – 05/17/2022.
  • To check vehicle specific recall applicability, access the “Vehicle Information” screen via WebDCS.

 

Remedy Information:

Replace the Driver’s Air Bag.

  • Estimated Repair Time:4 M/H
  • Recommended Technician Training Level: Expert (or above) service technician that has completed the Special Service Tools Training

 

Recommended Alternative Transportation: 

This recall can be performed while the customer waits so a Service Rental Car (SRC) would not be needed.

 

Customer Talk Tracks:

During every visit to our dealership, we check your vehicle for open recalls. We found that your vehicle has an open recall for the driver’s air bag module. The driver’s air bag module needs to be replaced because the emblem on the air bag may not have been properly welded and may separate during a frontal air bag deployment causing potential injury.

The good news is that we ordered the correct air bag module when you scheduled your appointment, and we can have the recall completed while you wait.

OR

Unfortunately, we are not able to stock the air bag modules since they are vehicle specific and cannot be ordered without an affected VIN. I will place the order for your air bag module and based on availability provide you with your options based on today’s needs.

 

FAQs:  

Q1: What is the issue?

A1: The emblem affixed to the driver’s air bag cover in the subject vehicles may have been welded improperly during installation.

 

Q2: What is the safety concern?

A2: An improperly secured emblem could detach during frontal air bag deployment, increasing the risk of injury during a crash.

 

Q3: Have there been any accidents or injuries?

A3: As of the date of the filing (08/17/22) to NHTSA, there are no related injuries or reported incidents in the U.S.

 

Q4: What will be done during this recall service at the dealer?

A4: All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Hyundai dealer for replacement of the driver air bag. This remedy will be offered at no cost to owners for all affected vehicles, regardless of whether the affected vehicles are still covered under Hyundai’s New Vehicle Limited Warranty.

Additionally, Hyundai will provide owners of affected vehicles reimbursement for out-of-pocket expenses incurred to obtain a remedy for the recall condition in accordance with the reimbursement plan submitted to NHTSA on February 24, 2022.

 

Q5: Will a Stop Sale be issued? 

A5: Yes, a “stop sale” has been issued in accordance with federal regulation for affected vehicles unsold at dealers.

 

Q6: When will owners be notified? 

A6: Owners were notified in October 2022.

 


22-01-079H-1

OCTOBER, 2022

DRIVER AIRBAG (DAB) REPLACEMENT (RECALL 234)

Description: On certain 2022-2023MY Elantra N-Line (CN7) and 2022MY Elantra N (CN7N) vehicles, the emblem on the driver’s airbag may not have been installed correctly. The emblem could detach during frontal airbag deployment, increasing the risk of injury during a crash.

This bulletin provides the procedure to replace the driver airbag to correct this condition.

 

Applicable Vehicles:

  • Certain 2022MY Elantra N (CN7N) equipped with 2.0L Turbo engines produced between 12/08/2021 – 05/24/2022.
  • Certain 2022-2023MY Elantra (CN7) with N Line Trim equipped with 1.6L Turbo engines produced between 12/07/2021 – 05/17/2022.

 

Parts Information:

MODEL PART NAME PART NUMBER
ELANTRA N (CN7N) DAB (DRIVER AIRBAG) 80100-IB000NNBQH
ELANTRA (CN7)

WITH N-LINE TRIM

DAB (DRIVER AIRBAG) 80100-AA200NNBQH

 

SST Information:

DESCRIPTION PART NUMBER
H4/H5 ALLEN WRENCH OR SCREWDRIVER N/A

 

Service Procedure:

Refer to the QR code or link below for guided video information:
https://vimeo.com/752389557/1dc84b83bb

 

DRIVER AIRBAG REPLACEMENT

1. Turn vehicle ignition ON and record the customer’s radio presets, if applicable.

2. Turn vehicle ignition OFF and disconnect the 12V battery negative (-) terminal.

Tightening Torque: 7.8 – 9.8 N.m
(0.8 – 1.0 kgf.m, 5.8 – 7.2 lb-ft)

CAUTION

After disconnecting the battery negative (-) terminal, wait at least three minutes before beginning work.

3. Wait 3 minutes before proceeding.

The driver airbag is fixed to the steering wheel by three fastening pins (B).

Remove the driver airbag by depressing the three locking pins (C).

Use an H4/H5 Allen wrench/screwdriver to depress the airbag fastening pins.

4. Turn the steering wheel as shown to the right to gain access to the guide holes.

NOTICE

Start with the steering wheel in the (A) position. This will position it for the picture requirement when rotated to position (B) to access the second and third access points.

5A. To release the left and right fastening pins, insert the Allen wrench/screwdriver H4/5 in a straight parallel position as shown in the picture to the right.

Insert the Allen wrench/screwdriver until it cannot go in any further. Gently press the end of the Allen wrench/screwdriver upward to depress the pin.

5B. To release the bottom fastening pin, insert the Allen wrench/screwdriver and push inward to depress the pin.

6. Disconnect the airbag module connectors (D) and the horn connector (E).

7. Remove and replace the driver airbag with a new one.

8. Before fully inserting the new driver airbag into the steering wheel, write the last six digits of the VIN and date of repair onto a piece of paper and place it near the driver airbag label and take a picture.

9. Reinstall all removed parts in reverse order of removal.

10. Start the vehicle and confirm normal operation of the horn. Ensure airbag warning light is not illuminated.

Reprogram customer’s radio presets.

11. Perform DTC scan using GDS Mobile and confirm no incidental trouble codes were generated during the repair.

 

DRIVER AIRBAG DISPOSAL

WARNING

The emblem on the removed driver airbag may detach during deployment presenting a potential safety risk. For safe disposal of the removed driver airbag, first separate the driver airbag cover before deploying.

1. Place the removed driver airbag on a clean, dry surface.

WARNING

Never attempt to measure the circuit resistance of the airbag module even with a specified tester. The airbag module may deploy and cause serious injury.

2. Remove the four (4) mounting nuts.

CAUTION

Do not use a power tool to remove the mounting nuts.

3. Separate the driver airbag cover from the airbag inflator module.

4. Deploy the airbag inflator module using the airbag deployment tool 0957A-34100A (superseded by 0957A-34100C). Refer to applicable Shop Manual for detailed instructions.

Restraint >
Airbag Module >
Airbag Module Disposal

5. Write the last six digits of the VIN and date of repair onto a piece of paper and place it near the deployed airbag inflator module and take a picture.

 


RECALL 234 ATTACHMENT A

CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

 

❖ April 2022 – May 2022

On April 1, 2022, while performing routine air bag testing in preparation of a manufacturing site change, the tier 1 supplier (Mobis) and tier 2 supplier (KD) discovered a condition involving a model year 2022 Elantra N vehicle where the emblem affixed to the driver’s air bag cover detached upon deployment of the air bag.  Further static testing conducted from the initial discovery to May 18, 2022, confirmed that the emblem detached solely in the direction of the windshield glass.  KD implemented a welding process to strengthen adhesion between the emblem and the driver air bag cover.

 

On May 19, 2022, KD and Mobis notified HMC of their findings and resultant improvement to the horn pad assembly process.  Based on the information received, HMC began a thorough review of the welding process and its potential effects on vehicle/component performance.

 

❖ June 2022

On June 7, 2022, HMC notified NASO of its findings.  NASO conducted a review of field information on June 22, 2022 and did not find any incidents alleging the subject condition in the U.S. market.

 

On June 23, 2022, NASO’s Data Review Committee (“DRC”) reviewed HMC’s findings and decided to escalate the matter as a new safety investigation to the Technical Review Committee (“TRC”) for further review and consideration of appropriate field action.

 

On June 30, 2022, KD implemented a production running change to the welding equipment used to affix the emblem to the air bag cover in the horn pad assembly.  A second temperature sensor was adopted to monitor and detect abnormal variation in readings from the welder’s primary temperature sensor for improved control of weld temperature.

 

❖ July 2022

NASO continued recurring discussion with HMC to determine the effectiveness of the production process improvements and its potential impact to safety.  NASO provided an overview of Hyundai’s assessment to NHTSA’s ODI in its recurring monthly meeting on July 27, 2022.

 

❖ August 2022

On August 10, 2022, NASO provided an update of Hyundai’s investigation to NHTSA’s ODI.

 

Based on the information received from HMC and the discussion with ODI, on August 11, 2022, NASO convened its North America Safety Decision Authority (“NASDA”) and decided to conduct a new recall of affected Hyundai Elantra and Elantra N vehicles in the U.S. to address the defect condition involving the driver’s air bag emblem.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
HYUNDAI ELANTRA 2022-2023
HYUNDAI ELANTRA N 2022

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22V632-4320.PDF 213.902KB

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Recall Acknowledgement

RCAK-22V632-6503.pdf 645.156KB

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Attachment A Chronology

RMISC-22V632-6055.pdf 102.013KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V632-4513.pdf 283.558KB

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Remedy Instructions and TSB

RCRIT-22V632-1430.pdf 888.14KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V632-6824.pdf 789.502KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V632-1689.pdf 225.191KB

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Remedy Instructions and TSB

RCRIT-22V632-2589.pdf 766.113KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V632-4297.pdf 674.374KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V632-0078.PDF 211.143KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V632-5927.PDF 211.24KB

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ISSUED Renotification Notice

RCRN-22V632-7048.pdf 182.652KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V632&docType=RCL

 


 

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  • 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 automotive scanner diagnostic tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use this obd2 scanner with abs and srs to read the data and find out what the fault codes mean.
  • 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 OBD2 scanner diagnostic tool also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
  • 🚙【A/T TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the A/T transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. This transmission scanner provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
  • 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 obd2 scanner with abs and srs is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
SaleBestseller No. 9
Autel AutoLink AL619 OBD2 Scanner, ABS SRS Airbag Warning Light Scan Tool, Turn Off Check Engine Light Car Diagnostic Tool, 10 OBDII Test Modes, Live Data, Freeze Frame, 2024 Upgraded of ML619 AL519
  • 👍【Accurate ABS/SRS Diagnostics Functions】Upgraded from Autel AL519/ML519, Autel AL619 code reader with ABS/SRS diagnostic function is used to retrieve and clear codes from the ABS/SRS systems. It also provides the definition of each code to help diagnose problem areas within the systems that may cause the Malfunction Indicator Light (MIL) to turn on. Diagnoses ABS/ SRS system codes on most 1996 and newer major car models. To get real-time tech support, please email: ❤autelchoice @ outlook . com
  • 👍【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Component Test, Viewing Vehicle Information, Modules Present, DTC Lookup.
  • 👍【Easy to Perform ABSSRS】Please follow these steps to finish ABS/SRS system diagnostic testing procedure: 1. Turn the ignition on but do not start the engine. 2. Turn on the scan tool and wait for the Main Screen to appear. 3. Select AbsSrs icon in the Main Screen. 4. Select a specific vehicle manufacture’s regional coverage. From the vehicle make screen, select a specific vehicle manufacture and press OK button.
  • 👍【Wide Vehicle Coverage】AL619 supports more than 80 US, Asian and European vehicles, including Acura, Audi, Bentley, Benz, BMW, Bugatti, Chrysler, Ford, EU Ford, GM, Honda, Hyundai, Infiniti, Isuzu, Jaguar, Kia, Land Rover, Lexus, Maybach, Mazda, Mini, Mitsubishi, Nissan, Opel, Porsche, Saab, Scion, Seat, Skoda, Smart, Sprinter, Suzuki, Toyota, Vauxhall, Volvo.
  • 👍【Free Life-time Updates & Print Data】Get AL619, it will comes with Free lifetime software update online. You can download the newest software anytime. The Print Data function allows printing out diagnostic data recorded by the scan tool or customized test reports by connecting the scan tool to a PC or laptop with the USB cable supplied.
Bestseller No. 10
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-06-16 / Affiliate links / Images from Amazon Product Advertising API

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