188 – ABS Module May Short Circuit – 2006-2011 Hyundai Elantra

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February 4, 2020 NHTSA CAMPAIGN NUMBER: 20V061000

ABS Module May Short Circuit

An electrical short within the ABS Module may cause an engine compartment fire, even when the car is turned off, increasing the risk of an injury.

 

NHTSA Campaign Number: 20V061

Manufacturer Hyundai Motor America

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 429,686

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2006-2011 Elantra and 2007-2011 Elantra Touring vehicles. Moisture may enter the Anti-lock Brake (ABS) Module and result in an electrical short.

 

Remedy

Hyundai will notify owners, and dealers will install a relay in the vehicle’s main junction box to prevent the risk of an ABS short-circuit while the car is turned off, free of charge. The recall began April 2, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 188.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Hyundai has a Recall

 


Recall 188 Dealer Best Practice

 

Date: June 8, 2020

 

Attn: Dealer Principal/General Manager/Service Manager/Parts Manager

Subject: Recall 188: PCB RELAY KIT INSTALLATION (Remedy Available) TSB 20-01-017H-1 supersedes TSB #20-01-017H v3

Updates To This Document Date
  • Update to TSB and adding procedures/parts for Santa Fe (CM) and Entourage (EP) vehicles
06/08/20

 

Affected Vehicles

Hyundai is conducting a safety recall in the United States to repair the Anti-Lock Brake System (“ABS”) module in certain Elantra, Elantra Touring, Entourage, and Santa Fe vehicles.

 

The affected vehicles include:

  • Certain 2007-2010MY Elantra (HD) and 2009-2011MY, Elantra Touring (FD), 2007-2008MY Entourage (EP) and 2007MY Santa Fe (CM) vehicles produced by Hyundai Motor Company Korea (VIN beginning with a “K”)

 

Hyundai is initiating this action to ensure the safety and compliance of its vehicles and the continued satisfaction of Hyundai customers.

 

Description

The subject vehicles are equipped with an Anti-Lock Brake System (“ABS”) module that remains energized when the vehicle is turned off.  If moisture enters the electrical circuit of the ABS module a short circuit could gradually develop and increase the risk of an engine compartment fire.

 

A specific causality allowing moisture to enter the ABS module electrical circuit has not yet been identified; however, because the ABS module is continually powered, an electrical short could develop even while the vehicle is turned off.

 

The TSB describes the procedure to install a relay into the ABS module electrical circuit.

 

Service Action

Reservation – Always check the Vehicle Information Screen in WebDCS for open campaigns and recalls, and advise the customer on time requirements.

  • Provide customer with transportation options such as an SRC, alternative vehicle, shuttle or rideshare, as needed.

 

Readiness – Review this announcement and the accompanying FAQs with all Service and Parts staff including

Reservationist/BDC. Also, complete all applicable training, check your reservation capacity settings (you can set separate capacities for every recall/campaign), confirm email addresses for campaign appointments, and that you have all necessary tools, campaign parts and shop equipment as needed.

 

Reception – Always check the Vehicle Information Screen in WebDCS for open campaigns and recalls, and print a copy for technicians.   Provide SRC or an alternative vehicle, as needed.  If a customer has declined the campaign, note this on the repair order and request the customer’s signature next to the statement.

  • Provide customer with transportation options such as an SRC, alternative vehicle, shuttle or rideshare, as needed.

 

Repair – Always plug in the GDS before starting the repair. Make sure to complete an MPI on all vehicles and Quality Control your work.

  • If applicable, record the customer’s radio preset stations.
  • When connecting the extension wire to the PCB relay block, confirm a clicking sound is heard.
  • Make sure to confirm the “ABS”, “ESC” and “Brake” indicator lamps are not illuminated, clear any incidental DTCs and reprogram the customer’s radio preset stations.

 

Return – Review all completed campaign and repairs to answer any customer questions. Also, schedule the customer’s next service.

 

Reconnect – Follow up for customer satisfaction.

 

Parts

Review the TSB for required parts.

 

Customer Notification

This recall has been posted with NHTSAHyundai will begin mailing owner notifications beginning in April 2020.

 

Thank you for your prompt attention to this important matter and continued commitment to Hyundai customers.

 

Hyundai Motor America

 


Customer FAQ

 

Q1: What is the issue?

A1: The subject vehicles are equipped with an Anti-Lock Brake System (“ABS”) module that remains energized when the vehicle is turned off.  If moisture enters the electrical circuit of the ABS module a short circuit could gradually develop. 

A specific causality allowing moisture to enter the ABS module electrical circuit has not yet been identified; however, because the ABS module is continually powered, an electrical short could develop even while the vehicle is turned off.

 

Q2: What are the affected vehicles? A2:

  1. Approximately 396,025 model year 2007-2011 Elantra vehicles produced between July 14, 2006 and November 23, 2010 by Hyundai Motor Company in Korea.
  2. Approximately 33,661 model year 2009-2011 Elantra Touring vehicles produced between October 15, 2008 and December 6, 2010 by Hyundai Motor Company in Korea.
  3. Approximately 41,420 model year 2007-2008 Entourage vehicles produced between February 16, 2006 and June 30, 2008 by Hyundai Motor Company in Korea.
  4. Approximately 5,005 model year 2007 Hyundai Santa Fe vehicles produced between August 8, 2006 and December 8, 2006 by Hyundai Motor Company (“HMC”) in the Republic of Korea.

 

Q3: What is the safety concern?

A3: If a short circuit occurs inside the ABS module, there could be an increased risk of a “key-off” engine compartment fire.  The short circuit does not affect the foundation brake system.   

 

Q4: Have there been any accidents or injuries?

A4: Hyundai is not aware of any accidents or injuries related to this condition.

 

Q5: What will be done during the recall service at the dealer?

A5: Hyundai Motor America plans to notify owners of affected vehicles to return their vehicles to their Hyundai dealers to install a relay in the vehicle’s main junction box.  This procedure will be performed at no charge.  In addition, Hyundai will provide reimbursement to owners for repairs according to the plan submitted on May 16, 2018.

 

Q6: When will owners be notified?

A6: Owners will be mailed notification letters beginning in early April 2020.

 


Key Contact Information
Dealer Support Contact Information Description
Parts HyundaiPartsHotline@MobisUSA.com 1-800-545-4515 Parts ordering hotline
Techline 1‐800‐325‐6604 Vehicle Technical Support for Hyundai Dealer Technicians
Warranty HELPREP Line 1‐877‐446‐2922 Warranty Claim questions for Hyundai Dealers
Warranty Prior Approval (PA) Center PA@hmausa.com Warranty Prior Approval (PA) Center for Hyundai Dealers
Xtime Technical Support Support@xtime.com 1‐866‐984‐6355 Assistance with Car Care Scheduling:

• Appointment / Shop Capacity Management / Campaign Integration / Operation Codes

AutoLoop Technical Support Support@autoloop.com 1-877-850-2010 Assistance with Car Care Scheduling:

• Appointment / Shop Capacity Management / Campaign Integration / Operation Codes

CDK Technical Support https://serviceconnect.support.cdk.com/ Assistance with Car Care Scheduling:

• Appointment / Shop Capacity Management / Campaign Integration / Operation Codes

Customer Support Contact Information Description
Hyundai Customer Care Center (Recall / Campaign Questions) 18556713059 Customer questions or concerns related to recall or service campaigns
Hyundai Recall / Campaign Website www.hyundaiusa.com/recall    Updated information related to the specific recall or service campaign
Hyundai Customer Care Center (General Questions) 1‐800‐633‐5151 Customers general questions, noncampaign related
Hyundai Roadside Assistance 1-800-243-7766 Hyundai Roadside Assistance

 

Key Reference Information
Name Source
Campaign Central Consolidated repository of recall and service campaign dealer best practices.  Located on the service tab homepage in www.HyundaiDealer.com
Car Care Scheduling (Xtime) – Tutorials www.HyundaiDealer.com > Service > Dealer Resources > Documents Library > Car Care Scheduling
Car Care Scheduling (Xtime) – Recall Appointment Notification 1.     Log into Xtime

2.     Under the menu at the top left, select ‘CONFIGURE’

3.     Under the dealership tab, click “EMAIL COMMUNICATION”

4.     Slide the toggle to “ADVANCED”

5.     Populate as many e-mails as desired in the “PARTS DESK EMAIL FIELD”

Parts Campaign Parts Management (CPM) Procedure As applicable; www.HyundaiDealer.com > Parts > Documents Library > Campaign Parts Management
Service Rental Car (SRC) Program www.HyundaiDealer.com > Service tab > SRC Fleet Mgmt Software
Technical Service Bulletin (TSB) www.HyundaiDealer.com > Service tab > Hyundai Tech Info
Uncompleted Campaign VIN Listing A listing of vehicles is located on WEBDCS> SERVICE tab> select UNCOMPLETED CAMPAIGN VIN LISTING

– Dealer Stock (New, SRC, CPO, etc.) and Retailed.

Recall Campaign Website www.hyundaiusa.com/recall
NHTSA Website www.safercar.gov

 

Appendix

Updates To This Document Date
• Initial Communications: Recall 188: PCB RELAY KIT INSTALLATION (Remedy Available for 2007-2010 ELANTRA (HD) & 2009-2011 ELANTRA TOURING (FD)) TSB #20-01-017H v2 03/30/20
• Initial Communications: Recall 188: PCB RELAY KIT INSTALLATION (Remedy Not Yet Available) 02/26/20

 


Technical Service Bulletin

GROUP RECALL NUMBER

20-01-017H-1

DATE

JUNE, 2020

MODEL(S)

ELANTRA (HD)
ELANTRA
TOURING (FD)
SANTA FE (CM)
ENTOURAGE (EP)

SUBJECT:

2007-2010 ELANTRA (HD), 2009-2011 ELANTRA TOURING (FD), 2007 SANTA FE (CM) AND 2007-2008 ENTOURAGE (EP)  PCB RELAY KIT INSTALLATION (RECALL CAMPAIGN 188)

 

This TSB supersedes TSB# 20-01-017H, adding procedures and parts for Santa Fe (CM) and Entourage (EP) vehicles.

 

IMPORTANT

*** Retail Vehicles ***

Dealers must perform this Recall Campaign whenever an affected vehicle is in the shop for any maintenance or repair.

When a vehicle arrives at the service department, access Hyundai Motor America’s “Vehicle Information (VIS)” screen via WEBDCS to identify open Campaigns.

 

Description: Moisture may enter the ABS electrical system of certain Elantra (HD), Elantra Touring (FD), Santa Fe (CM) and Entourage (EP) vehicles. Over time, the moisture can cause a short circuit. If a short circuit occurs inside the ABS module, there could be an increased risk of an engine compartment fire. This bulletin describes the procedure to install a relay into the ABS module electrical circuit.

 

Applicable Vehicles: Certain 2007-2010MY Elantra (HD) and 2009-2011MY, Elantra Touring (FD), 2007-2008MY Entourage (EP) and 2007MY Santa Fe (CM) vehicles produced by Hyundai Motor Company Korea (VIN beginning with a “K”)

 

Parts Information:

MODEL PART NAME FIGURE / PART NUMBER QTY.
Elantra (HD)

Elantra Touring (FD)

PCB Relay Kit (1)  Junction Box

Upper Cover

(2)  Extension Wire

(3)  Label

(4)  Rubber Packing

(5)  Fuse Bolts

(6)  PCB Relay Block

1

 

91940-2H001-QQH
Santa Fe (CM) PCB Relay Kit (1)  Junction Box

Upper Cover

(2)  Extension Wire

(3)  Fuse Bolts

(4)  Rubber Packing

(5)  MIDI Fuse

(6)  PCB

1

 

91940-2B005-QQH
Entourage (EP) PCB Relay Kit (1)  Junction Box

Upper Cover

(2)  PCB

(3)  Extension Wire

1
91940-4D001-QQH

 

 

 

Model Op. Code Operation Op. Time Causal Part No. Nature Code Cause Code
Elantra (HD) Elantra Touring (FD) 01D010R0 PCB Relay

Kit

Installation

0.3 M/H 91940-2H001 -QQH I11 ZZ3
Santa Fe (CM) 01D010R1 91940-2B005 -QQH
Entourage (EP) 01D010R2 91940-4D001 -QQH

 

 

NOTE 1: Submit Claim on Campaign Claim Entry Screen

NOTE 2: If a part is found in need of replacement while performing Recall 188 and the affected part is still under warranty, submit a separate claim using the same Repair Order.  If the affected part is out of warranty submit a Prior Approval Request for goodwill consideration prior to performing the work.

 

NOTICE

The service procedure for each model begins on the pages noted below:

Elantra (HD)/Elantra Touring (FD): Page 3

Santa Fe (CM): Page 8

Entourage (EP): Page 12

 

Service Procedure: Elantra (HD)/Elantra Touring (FD)

NOTICE

If the “ABS”, “ESC” or “Brake” indicator lamps are illuminated, refer to the appropriate section of the repair manual prior to installing the PCB Relay Kit.

  1. If applicable, record the customer’s radio preset stations.

 

  1. Turn the ignition switch OFF, disconnect the battery negative (-) terminal and remove the junction box cover (A).

 

  1. Remove and discard the blue 20A (B), green 40A (B1) and two red 10A (B2 and B3) fuses.

 

  1. Remove the fuse mounting bolts (C).

 

NOTICE

Do not remove the 125 amp fuse.

 

  1. Install the rubber packing (D) over the mounting bosses.

 

  1. Remove the gray terminal covers (E) and install the PCB relay block.

 

  1. Install and tighten the fuse bolts (F).

 

Tightening Torque:

3.9~4.9 Nm (0.4~0.5 kgf.m, 2.9~3.6 lb-ft)

 

  1. Route the extension wire through the channel (G) of the new junction box upper cover.

 

  1. Attach the label (H) to the inside of the new junction box upper cover.

 

  1. Connect the extension wire connector (J) to the PCB relay block (I).

 

NOTICE

When connecting the extension wire to the PCB relay block, confirm a clicking sound is heard.

 

  1. Reconnect the negative (-) battery terminal. Connect the extension wiring (K) to the negative (-) battery cable terminal and tighten the nut (L).

 

Tightening Torque:

19.6~29.4 Nm (2.0~3.0 kgf.m, 14.5~21.7 lb-ft)

 

  1. Confirm the extension wire stays routed in the junction box upper cover channel (M) and install the new junction box upper cover (N).

 

  1. Start the engine. Confirm the “ABS”, “ESC” and “Brake” indicator lamps are not illuminated, clear any incidental DTCs and reprogram the customer’s radio preset stations.

 

 

Service Procedure: Santa Fe (CM)

NOTICE

If the “ABS”, “ESC” or “Brake” indicator lamps are illuminated, refer to the appropriate section of the repair manual prior to installing the PCB Relay Kit.

 

  1. If applicable, record the customer’s radio preset stations.

 

  1. Turn the ignition switch OFF, disconnect the battery negative (-) terminal and remove the junction box upper cover (A).

 

  1. Remove and discard the red 10A (B), green 40A (B1) and blue 20A (B2) fuses.

 

  1. Remove the two bolts from the MIDI fuse (C).

 

NOTICE

Not all applications will have a MIDI fuse in this location.

 

If a MIDI fuse was not originally installed in this location (D), install the new MIDI fuse included in the PCB Relay Kit.

 

  1. Install the rubber packing (E) on the mounting bosses.

 

  1. Remove the new PCB assembly terminal protection cover (F) and install the PCB assembly.

 

NOTICE

PCB terminal (G) is seated in the junction box where the 10A fuse was removed (H).

 

  1. Install and tighten the new PCB fuse bolts (I).

 

Tightening Torque:

3.9 ~ 4.9 Nm (0.4 ~ 0.5 kgf. m, 2.9 ~ 3.6 lb-ft)

 

  1. Remove the body ground bolt and reinstall it with the extension wire terminal (J) attached.

 

Tightening Torque:

10.7 ~ 13.7 Nm (1.1 ~ 1.4 kgf.m, 7.9 ~ 10.1 lb-ft)

 

  1. Connect the extension wire connector (K) to the PCB assembly (L), and reconnect the negative (-) battery terminal.

 

NOTICE

When connecting the extension wire to the PCB relay block, confirm a clicking sound is heard.

 

  1. Install the new junction box upper cover (M).

 

  1. Start the engine. Confirm the “ABS”, “ESC” and “Brake” indicator lamps are not illuminated, clear any incidental DTCs and reprogram the customer’s radio preset stations.

 

 

Service Procedure: Entourage (EP)

NOTICE

If the “ABS”, “ESC” or “Brake” indicator lamps are illuminated, refer to the appropriate section of the repair manual prior to installing the PCB Relay Kit.

 

  1. If applicable, record the customer’s radio preset stations.

 

  1. Turn the ignition switch OFF, disconnect the battery negative (-) terminal and remove the junction box upper cover (A).

 

  1. Remove and discard the red 10A (B), blue 20A (B1) and green 40A (B2) fuses.

 

  1. Remove the new PCB assembly terminal protection cover (C).

 

  1. Connect the extension wire connector (D) to the PCB assembly (E) and install the PCB relay block.

 

NOTICE

When connecting the extension wire to the PCB relay block, confirm a clicking sound is heard.

 

  1. Route the extension wire (F) around the rear of the junction box to the battery in the gap (G) between the air cleaner housing and the junction box.

 

The extension wire should be routed beside the BCM-FE wire harness (H) to prevent it being pinched by the junction box upper cover.

 

  1. Reconnect the negative (-) battery terminal. Connect the extension wiring (I) to the negative (-) battery cable terminal and tighten the nut (J).

 

Tightening Torque: 

19.6 ~ 29.4 Nm (2.0 ~ 3.0 kgf.m, 14.4 ~ 21.6 lb-ft)

 

  1. Install the new junction box upper cover (K).

 

  1. Start the engine. Confirm the “ABS”, “ESC” and “Brake” indicator lamps are not illuminated, clear any incidental DTCs and reprogram the customer’s radio preset stations.

 


Hyundai Motor America

P.O. Box 20839
Fountain Valley, CA 92728-9937

 

IMPORTANT SAFETY RECALL

NHTSA Recall Number: 20V-061

Hyundai Recall Number: 188

 

2007 – 2010 Elantra, 2009 – 2011 Elantra Touring, 2007 – 2008 Entourage, 2007 Santa Fe ABS Module

This is an important Safety Recall.

  • Please contact your nearest Hyundai dealer to schedule the repair as soon as possible.
  • This repair will be performed at NO CHARGE to you.
  • To locate your nearest Hyundai dealer and schedule your appointment please visit: www.HyundaiUSA.com/Campaign188

 

This notice applies to your Hyundai, VIN: XXXXXXXXXXXXXXXXX

 

Dear <FirstName LastName,>

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Hyundai has decided that a defect which relates to motor vehicle safety exists in certain model year 2007 – 2010 Hyundai Elantra, 2009 – 2011 Hyundai Elantra Touring, 2007 – 2008 Hyundai Entourage, and 2007 Hyundai Santa Fe vehicles produced by Hyundai Motor Company in the Republic of Korea. Our records indicate that your vehicle is affected.

 

What is the problem?

The subject vehicles are equipped with an Anti-Lock Brake System (“ABS”) module that remains energized when the vehicle is turned off. If moisture enters the electrical circuit of the ABS module a short circuit could develop. A specific causality allowing moisture to enter the ABS module electrical circuit has not yet been identified; however, because the ABS module is continually powered, an electrical short could develop even while the vehicle is turned off. If a short circuit occurs inside the ABS module, there could be an increased risk of an engine compartment fire, even when the car is turned off, increasing the risk of injury. The short circuit does not affect brake system operation.

 

What will Hyundai do?

Your Hyundai dealer will install a relay in the vehicle’s main junction box. This procedure will be performed at NO CHARGE to you.

 

What should you do?

Park your vehicles outside and away from structures and other vehicles until the repair is completed. Please contact your nearest Hyundai dealer to schedule the recall repair as soon as possible.

The actual time required to perform the installation may take up to one hour, however your vehicle may be needed longer, therefore we recommend scheduling a service appointment to minimize inconvenience.

 

If you have other questions

If you require further assistance, you may contact the Hyundai Customer Care Center at 1-855-371-9460. If you believe that the dealer or Hyundai has failed or is unable to remedy the defect within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll free Vehicle Safety Hot Line at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.

Thank you for your attention to this important safety matter. We apologize for any inconvenience this may have caused you.

Hyundai Motor America

Importante Retiro del Mercado por Motivos de Seguridad — Si tiene preguntas llama 1-800-633-5151 y oprima “8”

 

If you are a vehicle lessor, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days

 

No longer own this vehicle?

Changes to your name, address, or if you no longer own this vehicle — Update your information and return this form using the postage-paid envelope enclosed.

 

Reimbursement Notification

If you paid for repairs related to this recall prior to receiving this notification letter, you may submit your reimbursement request electronically or obtain additional information at www.HyundaiUSA.com/Campaign188 or 1-855-371-9460.


573 Defect Information Report for Recall 188 – AMENDED

Attachment A

 

Chronology of events leading up to the defect decision:

  • In October 2017, Hyundai Motor America (“HMA”) received a claim alleging an engine compartment fire on a 2007 Hyundai Elantra vehicle. HMA inspected the vehicle and confirmed damage consistent with an engine compartment fire.  The source of the ignition could not be determined due to the extent of the damage; however, various fuses related to the ABS module were found open indicating the possibility of an internal short.  HMA requested the ABS module to be recovered for further analysis.  HMA conducted a search of all field information and discovered two additional reports of engine compartment fires on Elantra vehicles.  The ABS modules from these incidents were also requested for analysis.
  • By November 2017, HMA received two of the three known incident parts. A Quality Information Request (“QIR”) was issued by HMA to HMC requesting an analysis of the recovered incident parts for any signs of electrical shorting due to brake fluid or moisture contamination.
  • In March 2018, HMA received HMC’s recovered parts analysis result. In their analysis, HMC concluded that moisture ingress analysis could not be performed due to the extent of heat damage to the ABS module components.  HMC requested additional recovery parts for further analysis.
  • From April 2018 to August 2018, HMA continued monitoring incidents in the field. Due to the low rate of vehicle fires and warranty part returns, HMA initiated random recovery of in-use ABS modules for inspection of any precursory signs of moisture ingress or electrical shorting.  Four additional ABS modules were recovered and sent to HMC for analysis.  HMA received HMC’s analysis result in late August 2018.  In their analysis, HMC reported that all parts were free of any signs of moisture ingress or electrical shorting.
  • From September 2018 to February 2019, HMA continued monitoring incidents in the field and requesting 100% of incident parts for analysis by HMC. During this time, one additional incident part was recovered by HMA and sent to HMC.
  • In March 2019, HMC decided to conduct an in-person field survey of both incident and in-use vehicles in the U.S. market due to the low number of available recovery parts to investigate potential root cause(s). A total of eleven vehicles (one incident vehicle and ten in-use vehicles) were surveyed, however, no signs of moisture were found in any of the ABS modules.
  • From April 2019 to December 2019, HMC continued to investigate warranty part returns from both the U.S. and domestic markets. In their analysis, HMC observed various part conditions that could potentially lead to moisture ingress into the electrical circuit of the ABS module such as insufficient diagnostic connecter fastening, cracked PCB covers, damaged connectors, and mismatched OEM/aftermarket sub-components; however, no discernible trend relating to a design or manufacturing defect could be found.  Despite being unable to identify a consistent mechanism for moisture intrusion, HMC recommended addressing the condition by depowering the ABS module during the ignition OFF state, similar to prior recall 172.  Based on this information, on January 28, 2020, HMA convened its Technical Committee and decided to conduct a safety recall in the U.S. market to address the condition in all affected vehicles.
  • In early February 2020, HMA received information of an agency request to Kia Motor America (“KMA”) to conduct a recall of certain Kia Sedona and Sorento vehicles addressing a similar condition involving on-board ABS modules. HMC informed HMA that certain Hyundai vehicles containing similar ABS systems as the ones being recalled by KMA may need to be included in the original recall decision made on January 28.  Based on this information, HMA re-convened its Technical Committee on February 17, 2020 and decided to expand recall 20V-061 to include these additional vehicles.
  • To date, Hyundai is unaware of any injuries related to this condition.

11 Affected Products

Vehicles

MAKE MODEL YEAR
HYUNDAI ELANTRA 2006-2011
HYUNDAI ELANTRA TOURING 2007-2011

 


13 Associated Documents

Manufacturer Notices(to Dealers,etc)- Subject: Recall 188: PCB RELAY KIT INSTALLATION (Remedy Not Yet Available) v1

RCMN-20V061-7232.pdf 181.657KB

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Chronology – Amended

RMISC-20V061-0135.pdf 90.636KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V061-0541.pdf 374.814KB

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Chronology

RMISC-20V061-8238.pdf 87.781KB

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Recall Acknowledgement

RCAK-20V061-3624.pdf 244.876KB

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Defect Notice 573 Report

RCLRPT-20V061-6002.PDF 213.638KB

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Recall 573 Report – Amendment 1

RCLRPT-20V061-1748.PDF 214.668KB

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Recall Quarterly Report #2, 2020-3

RCLQRT-20V061-0579.PDF 211.251KB

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Recall Quarterly Report #3, 2020-4

RCLQRT-20V061-8414.PDF 211.353KB

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Manufacturer Notices(to Dealers,etc)- Subject: Recall 188: PCB RELAY KIT INSTALLATION (Remedy Available)

RCMN-20V061-0278.pdf 184.224KB

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Remedy Instructions and TSB

RCRIT-20V061-7612.pdf 1277.363KB

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Recall Quarterly Report #1, 2020-2

RCLQRT-20V061-7648.PDF 211.141KB

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Remedy Instructions and TSB

RCRIT-20V061-2782.pdf 2843.899KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V061&docType=RCL

 


 

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  • Primary leads use 12 a.w.g tinned copper wire. Coil leads use 16 a.w.g
  • Nominal Coil Voltage: 12 V DC; Coil Power: 1.8 W; Coil Resistance: 80 Ω; Must Operate Voltage: 6~8 V DC; Must Release Voltage: 0.6~3.6 V DC; Maximum Applied Voltage: 15.6 V DC
Bestseller No. 2
Nilight 50003R Automotive Set 5-Pin 30/40A 12V SPDT with Interlocking Relay Socket and Wiring Harness-5 Pack, 2 Years Warranty
  • High switching capability: Normally open 40A/14V DC and normally close 30A/14V DC. Suitable for Nilight LED light bar wiring harness kit
  • Premium quality: Durable relay and harness socket with 5 wires; Made by high-grade materials to ensure superior quality and long lifespan
  • Male-female slot design: Unique male-female slot design, easy to connect the relay with harness socket, clean and neat after installation
  • Easy wiring: The relay sockets come with different colors for loads/accessories, simple and convenient wiring
  • Package include: 5 x relay and 5 x relay socket with wires.Fit type: Universal fit
Bestseller No. 3
Nilight 50023R 5 Pack 30A Fuse Relay car Truck Socket kit-30A Switch Harness Set-12V DC 4-Pin SPST Automotive 14 AWG Hot Wires-Auto Switches & Starters Set,2 Years Warranty
  • Upgraded Version - Automotive relays built in fuse socket included 30A blade fuses with heavy duty 14AWG wires for main contact. No need of a separate fuse holder, saving space and money. Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
  • Mounting Design Feature - The interlocking mounting design of unique male and female slot on each socket edge, connect relays together and manage cables easily, offering clean and neat installation.
  • Easy Wiring - The relay sockets come with color-labeled wires for load/accessories convenient wiring. Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87)
  • Wide Application - Widely used in car keys power control, over-load protection, trunk release, polarity change, power door lock/actuator control, change a low current output to high current, add ignition/accessory outputs, control motors/other electronics etc.
  • Set includes 5 relays, 5 relay harnesses, and 5 30A blade fuses. 2 Year Warranty by Nilight.
Bestseller No. 4
Joinfworld Relay Box 12V Automotive Fuse Relay Box Pre-Wired Universal Waterproof Fuse and Relay Box with 6 Relays and 6 ATC/ATO Blade Fuses for Car Truck Jeep Boat
  • Assembled Relay Fuse Box: This automotive 12v relay box with wiring harness has high capacity holder box, package includes 5pcs 4Pin 40A JD1914 Relays and 1pcs 4 Pin RTT7121 Relay, 6pcs 5A, 10A, 15A, 20A, 25A, 30A blade fuses.
  • Solid Material: Joinfworld 12V Fuse and Relay Box is made of high-quality nylon material flame retardant shell, each slot has a precise cutout, and an arc socket is reserved on the edge, so that all your wiring is neat and beautiful.
  • Neat Wiring Harness: This 12v car relay fuse box has all the necessary wires pre-wired so you can connect directly to the vehicle, avoiding the hassle of wiring, it is more convenient for your installation and use.
  • High performance: Joinfworld 12V Fuse and Relay Box comes with functional powerful insulation shell, with waterproof and dust-proof top cover and bottom cover, wire opening hole is the outlet of all wires, which can be well connected together for better waterproof dust fire prevention.
  • Wide Application: The Automotive Relay Box suitable for all vehicles, 4X4 Offroad Jeep SUV UTV ATV RV Pickup Truck Trailer Camper Marine Boat, etc. For any problems, please do not hesitate to write to us.
Bestseller No. 5
Gebildet JD1912 Car Relay Harness 12V 40A 4 Pin SPST Harness Sockets with Color-labeled Wires for Automotive Truck Van Motorcycle Boat (Pack of 2)
  • Brand new heavy duty SPST(Single Pole Single Throw) relays with color-labeled wires.
  • Minimum operating voltage 8V, corresponding minimum operating current is 100mA; Standard operating voltage 12V, corresponding standard operating current is 150mA.
  • Small size/Low power consumption/High contact voltage/ High sensitivity.
  • Contact Material: Ag Alloy / Contact Resistance: ≤ 100MΩ.
  • Life Expectancy Electrical: 100,000 Operation, Life Expectancy Mechanical: 10,000,000 Operation.
Bestseller No. 6
4PCS 4 Pin 30A 12V Relay for Car - Heavy Duty Starter Relay Multi Purpose Fuel Pump Relay - Universal Automotive Relay with Waterproof Design for Most Truck SUV Car Accessories (4 Pin/4PCS)
  • 🎫【Specification Description】 Automotive relay is a critical electrical component used to control and protect vehicle circuits. You will receive the relay with the size of about 0.88x0.58x1.44 inch, the contact capacity is 12V 30A, the maximum switching power is 420W, for more specification information please check the product description, please check it carefully before purchase!
  • 🎫【Waterproof Flame Retardant Shell】 Our fuel pump relay is usually equipped with high-temperature resistant, waterproof and flame-retardant housings to ensure their proper operation. These housings can effectively resist the intrusion of external substances such as water, dust, oil and so on, and can maintain the reliability and lifespan even under complicated working environments.
  • 🎫【Good Conductivity & Stable Performance】 This starter relay features silver alloy contacts for good conductivity. Built-in all-copper solenoid coil makes the operate more reliable and precise. The copper coil also allows for lower temperature rise, and maintains stable performance under long working hours and frequent switching conditions to ensure the normal operation of the vehicle.
  • 🎫【Wide Range of Application】 Our AC relay have a wide range of applications for cars, trucks, SUVs or RVs, and can be used to control a variety of electrical devices in the vehicle, such as lights, horn, air conditioning, and so on. It can be selected and installed according to different needs and circuit designs, providing flexible and reliable control functions.
  • 🎫【After-sales Guarantee】 Quality car relay kit suppliers will provide good after-sale guarantees, including product quality assurance, technical support and after-sale service. These guarantees can help users solve any problems that may arise and ensure the long-term use of the relay. If you encounter any problems during the use, please contact us immediately.
Bestseller No. 7
gunhunt 4 PCS 40A Automotive Relays, Car Relay Switch, 5 Pin Relay, 12V Waterproof Car Relay, Trim System Components, Replacement for Car Boat Outboard Motor (Black)
  • Quality Materials: The shell is made of PA66 material and pure copper enameled wire, which has good thermal conductivity, can dissipate heat faster and reduce temperature rise. The compact and repairable structure of the sloped trim relay will hardly break or deform, helping you adjust and switch circuits stably.
  • Plug and Play: Compatible with the most universal 12V 5-Pin automotive relay with a 40A switching capability. Easy to process your demand. Please check the dimensions and the direction of the poles carefully before ordering to avoid buying the incorrect product.
  • Wide Application: Outboard tilt system application and all automotive devices equipped with a 12-volt dc power source car sound systems, security systems, compressor, air.
  • Nice Replacement for Many Relays: The electrical relay box can be a nice replacement for 582195, 582472, 582473, 584416, 586147 and 586224, offering you a pleasant using experience.
  • Sufficient Quantity for Using: The package comes with 4 pieces of automotive replacement electrical system relays, enough to meet your using and replacing demands in daily life, bringing you lots of convenience.
Bestseller No. 8
EHDIS Car Relay 4 Pin 12v 40amp Spst Model No.: JD2912-1H-12VDC 40A 14VDC, Auto Switches & Starters,Pack of 2
  • Heavy duty 4-prongs SPST relays, jd1912 12v 40a relay
  • Use optional Relay Harness, or female Crimp Connectors
  • High 40A coil capacity- able to handle those high current applications with ease
  • Package Include: 2 x 40A 4-Pin 12V Vehicle Relays
  • The Automotive relay is suitable for normal automobile use and simple to operate, you just need to connect the relay with the wire, no other tools needed, convenient for your use and replace, allowing your components to work properly
Bestseller No. 9
10 Pack 30/40 AMP Waterproof 5-Pin 12V Relay Switch (SPDT)for 12 Volt Automotive Marine Relays for Boats Auto Fan Cars
  • 12V waterproof 5-Pin SPDT Relay Excellent waterproof and dustproof ability, high quality in any weather conditions
  • 12V 5-Pin SPDT Relay Pin Specifications: Ground (85), VDC (30), Trigger (86), Output N/C (87a), and Output N/O (87).
  • SPDT Relay with 40A/30A High Switching Capability,it has both normally open and normally closed terminals, terminal 87A is powered when the relay is inactive and switches the power to terminal 87 when the relay is activated.
  • 12v relays can operate with anywhere between 9v and 14v,Very suitable for 12V automotive, marine, and machine circuits.
  • These 12V 5-pin relays are rated to handle 30A on normally closed pin 87a and 40A on normally open pin 87.
Bestseller No. 10
TRUE MODS 6 Pack 4-Pin 12V Bosch Style Fused Relay Switch Kit [Interlocking Harness Socket Holder] [14 AWG Hot Wires] [SPST] [30 Amp] 12 Volt Automotive relays with Fuse for Auto Cars
  • Built in fuse socket with included 30A blade fuse with heavy duty 14AWG wires for main contact.
  • Bosch style 4-Pin SPST (Single Pole Single Throw) Relay.
  • 12VDC (14V Max) and 30A High Switching Capability.
  • Wire Specifications: Black - Ground (85), Red - VDC (30), White - Trigger (86), Blue - Output N/O (87).
  • Set includes 6 relays, 6 relay harnesses, and 6 blade fuses.

Last update on 2024-04-14 / Affiliate links / Images from Amazon Product Advertising API

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