Recall 208 – Trunk Emergency Release May Fail/FMVSS 401 – 2017-2018 Hyundai Sonata, 2016-2018 Sonata Hybrid, 2018-2020 Accent, & 2016-2017 Azera

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August 6, 2021 NHTSA CAMPAIGN NUMBER: 21V619000

Trunk Emergency Release May Fail/FMVSS 401

A person inside the trunk compartment may become trapped, increasing their risk of injury.

 

NHTSA Campaign Number: 21V619

Manufacturer Hyundai Motor America

Components LATCHES/LOCKS/LINKAGES

Potential Number of Units Affected 348,158

 

Summary

Hyundai Motor America (Hyundai) is recalling certain 2017-2018 Sonata, 2016-2018 Sonata Hybrid, 2018-2020 Accent, and 2016-2017 Azera vehicles. The trunk latch may become damaged, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, “Internal Trunk Release.”

 

Remedy

Dealers will replace the trunk latch base, free of charge. Owner notification letters were mailed December 4, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 208.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Recall 208 TRUNK LATCH BASE REPLACEMENT – Dealer Best Practice

 

October 18, 2021

 

To see if your vehicle is affected, please access Hyundai Motor America’s “Warranty Vehicle Information Screen (VIS)” via WEBDCS to identify open campaigns/recalls.

 

Description of Campaign: 

On certain Accent (HC), Azera (HG), Sonata (LF/LFa), Sonata Hybrid (LF HEV), and Sonata Plug-in Hybrid (LF PHEV) vehicles, the trunk latch pawl can thermally contract when exposed to high ambient temperatures. An attempt to release the pawl and open the trunk lid in this condition could result in damage to the pawl, preventing opening of the trunk lid through actuation of the emergency trunk release and presenting risk of injury to an occupant locked in the trunk. This bulletin TSB# 21-01-063H describes the procedure to replace the trunk latch base with revised parts.

 

Easy & Simplified Description: When the trunk latch pawl is exposed to hot temperatures, it may shrink. When the trunk is opened and the pawl shrinks, the trunk lid may not open when applying the emergency trunk release. This may cause harm to an occupant stuck in the trunk.

 

Stop Sale Action:

No, a “stop sale” is not needed as these vehicles are no longer in production or offered for retail.

 

However, please note that vehicles in dealer’s used stock inventory must have the recall completed prior to placing them into customer use.

 

Applicable Vehicles:

  • Certain 2018 – 2020MY Accent (HC) vehicles produced from 9/8/2017 to 5/31/2019
  • Certain 2016 – 2017MY Azera (HG) vehicles produced from 3/8/2016 to 11/21/2016
  • Certain 2017 – 2018MY Sonata (LFa) vehicles produced from 5/2/2016 to 7/18/2018
  • Certain 2016 – 2018MY Sonata Hybrid (LF HEV) vehicles produced from 3/2/2016 to 3/30/2018
  • Certain 2017 – 2018MY Sonata Plug-in Hybrid (LF PHEV) vehicles produced from 5/12/2016 to 3/9/2018.

 

The Fix: 

Hyundai will be replacing the trunk latch base for the vehicles impacted by this recall at no cost to the customers.  The reference video of the service procedure can be accessed via the QR code or link below (also in TSB):

 

  • Estimated Repair Time (Based on Warranty Time): [.3 to .4hrs.]
  • Estimated Customer Wait Time (Based on Campaign + MPI + Oil Change): [1.3- to 1.4hrs.]
  • Recommended Technician Training Level: Hyundai Certified Service Technician with 6 months or more repairing Hyundai vehicles” for training.

 

Recommended Alternative Transportation: 

It is recommended that customers be placed in a SRC if parts are not available at time of initial visit.  

 

Customer FAQ 

Q1: What is the issue?

A1: The trunk latch pawl in the subject vehicles can thermally contract when exposed to high ambient temperature.  While engaged under this condition, an attempt to release the pawl and open the trunk lid could result in damage to the pawl.

A damaged pawl could prevent opening of the trunk lid through actuation of the emergency trunk release, presenting risk of injury to an occupant locked in the trunk.  As such, the involved vehicles might not comply with Federal Motor Vehicle Safety Standard No. 401, “Interior Trunk Release.”

 

Q2: What will be done during the recall service at the dealer?

A2: All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Hyundai dealer to have the trunk latch base replaced.  The remedy procedure will be performed at no charge.  Hyundai will provide reimbursement to owners for repairs according to the plan submitted to the NHTSA on May 16, 2018.

 

Customer Notification

Owners were mailed interim notification letters in early October 2021. Owners will be mailed final notification letters with remedy available in November/December 2021.

 


Description: On certain Accent (HC), Azera (HG), Sonata (LFa), Sonata Hybrid (LF HEV), and Sonata Plug-in Hybrid (LF PHEV) vehicles, the trunk latch pawl can thermally contract when exposed to high ambient temperatures. An attempt to release the pawl and open the trunk lid in this condition could result in damage to the pawl, preventing opening of the trunk lid through actuation of the emergency trunk release and presenting risk of injury to an occupant locked in the trunk. This bulletin describes the procedure to replace the trunk latch base with improved parts.

 

Applicable Vehicles: 

Certain 2018 – 2020MY Accent (HC) vehicles produced from 9/8/2017 to 5/31/2019.
Certain 2016 – 2017MY Azera (HG) vehicles produced from 3/8/2016 to 11/21/2016.
Certain 2017 – 2018MY Sonata (LFa) vehicles produced from 5/2/2016 to 7/18/2018.
Certain 2016 – 2018MY Sonata Hybrid (LF HEV) vehicles produced from 3/2/2016 to 3/30/2018. Certain 2017 – 2018MY Sonata Plug-in Hybrid (LF PHEV) vehicles produced from 5/12/2016 to 3/9/2018.

 

Parts Information:

Applicable Model(s) Part Number Part Name Comments
Accent (HC) 81231-A7030QQH Trunk lid latch base N/A
Azera (HG)

2018MY Sonata (LFa)

2018MY Sonata Hybrid (LF HEV)

2018MY Sonata Plug-in Hybrid (LF PHEV)

81231-3V000QQH Without valet locking switch
2017MY Sonata (LFa)

2016 – 2017MY Sonata Hybrid (LF HEV)

2017MY Sonata Plug-in Hybrid (LF PHEV)

81231-C1010QQH With valet locking switch

 

Service Procedure:

1. Remove the trunk latch assembly according to the applicable vehicle shop manual.

 

https://vimeo.com/610413286/1563f12008

 

2. Remove the trunk latch assembly screws.

Screw Tightening Torque

lb-ft • 5.1 8.0

kgf.m • 0.7 1.1

N.m • 6.9 10.8

 

3. Replace the trunk lid latch base and reuse the actuator.

 

NOTICE 

When reusing the actuator, do not contaminate the motor area.

 

4. Reinstall the removed parts in reverse  order of removal.

5. After reassembly, verify that the trunk and emergency release lever both operate properly.

6. The service procedure is now complete.

 


 


10 Affected Products

Vehicles

MAKE MODEL YEAR
HYUNDAI ACCENT 2018-2020
HYUNDAI AZERA 2016-2017
HYUNDAI SONATA 2017-2018
HYUNDAI SONATA HYBRID 2016-2018

 


8 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V619-5273.pdf 180.438KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V619-9286.pdf 165.894KB

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Noncompliance Notice 573 Report

RCLRPT-21V619-6536.PDF 216.518KB

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Recall Acknowledgement

RCAK-21V619-5406.pdf 645.686KB

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Remedy Instructions and TSB

RCRIT-21V619-9761.pdf 348.424KB

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Manufacturer Notices(to Dealers,etc) – Recall 208 TRUNK LATCH BASE REPLACEMENT – Dealer Best Practice Updates October 18, 2021

RCMN-21V619-2197.pdf 392.285KB

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Recall 573 Report – Amendment 1

RCLRPT-21V619-5394.PDF 216.506KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V619-2520.PDF 211.157KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V619&docType=RCL

 


 

SaleBestseller No. 1
81230-3X010, Trunk Lock Actuator Motor Tail Gate Latch for Hyundai Elantra 2011-2016, Trunk Tailgate Door Lock Latch Actuator
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SaleBestseller No. 2
81230-3X010 Trunk Latch Lock Actuator for Hyundai Elantra 2.0 1.8L 2011 2012 2013 2014 2015 2016 Replace Hyundai 812303X010 Tailgate Tail Gate Latch Lock Actuator Motor Rear Door Hatch Lock Assembly
  • REPLACEMENT TRUNK LATCH ACTUATOR - Restore the ease and convenience of remotely locking or unlocking any one of your 2012 2013 2014 2015 2016 Hyundai Elantra's door and return the power trunk lid door lock to proper operation. The robust plastic housing is designed to make the tailgate actuator more durable and protect it from damage.
  • FITS THE FOLLOWING VEHICLES - For 2011 Hyundai Elantra trunk latch, 2012 Hyundai Elantra trunk latch, 2013 Hyundai Elantra trunk latch, 2014 Hyundai Elantra trunk latch, 2015 Hyundai Elantra trunk latch, 2016 Hyundai Elantra trunk latch, 2013 Hyundai Elantra Coupe trunk latch, 2014 Hyundai Elantra Coupe trunk latch with 1.8 2.0 Liter GAS Engine; Please kindly check the fitment and part number before ordering, Thanks!
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Bestseller No. 3
X AUTOHAUX Trunk Latch Lock Actuator 81230-C1010 for Hyundai Sonata 2015-2017 with Cable Rod Remote Trunk Tailgate Door Latch Lock Actuator Motor Rear Trunk Lid Lock Latch Actuator
  • [OE Number] 81230-C1010, 81230C1010
  • [Fitment] For Hyundai Sonata 2015 2016 2017, trims range from SE, Sport, and Sport 2.0T to Limited and Limited 2.0T. The part also fits the fuel-efficient Eco, Hybrid, Hybrid SE, and Hybrid Limited trims, plus the Plug-In Hybrid and Plug-In Hybrid Limited models.
  • [Features of Trunk Lock Actuator] 3-Pin connector with cable rod for more proper install, solid plastic housing and durable metal material to provide robust latch a long last life, wear-resistant and corrosion-resistant.
  • [Function] Directly replace broken or damaged rear trunk lock actuator motor to bring rear trunk back to work smoothly, resolve remote open/ not latch close/ lock/ unlock problems.
  • [Package] 1 x tailgate lock actuator motor. Please confirm car make, mode, year and OE number before purchasing. Check relevant replace video when you in doubt.
Bestseller No. 4
A-Premium Rear Tailgate Trunk Latch Lid Lock Actuator Compatible with Hyundai Elantra 2011 2012 2013 2014 2015 2016, 1.8L 2.0L, Sedan, Replace# 81230-3X010, 81230-3X030
  • [Vehicle Fitment]: This trunk latch fits for 2011 Hyundai Elantra, 2012 Hyundai Elantra, 2013 Hyundai Elantra, 2014 Hyundai Elantra, 2015 Hyundai Elantra, 2016 Hyundai Elantra
  • [Reference Number]: Replaces 81230-3X010, 812303X010, 81230-3X030, 812303X030. Replacement for Hyundai Elantra 2011 2012 2013 2014 2015 2016, L4 1.8L, L4 2.0L, Sedan
  • [Easy to Install]: Reliable replacement with plug and play design; Manufactured according to OE specifications; Enable proper door locking function
  • [Function]: The A-Premium trunk lock actuator is made of sturdy plastic and high-density metal, which improves the durability and reliability of the product. The first-class design and technologies applied to the actuator make it meet or even exceed OE specifications and prevent deformation. Replace the rear trunk latch to restore the normal tailgate lock functions by solving locking and unlocking problems and control your liftgate sensitively
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E-Vniko Rear Trunk Latch Actuator Compatible for Hyundai Sonata 2009 to 2015 Replace Tailgate Hatch Door Lock Latch 81230-3Q000
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  • ✅ 【Replacement OEM#】81230-3Q000 812303Q000
  • ✅ 【What in the Box】You can get 1* Trunk Latch
  • ✅ 【High Quality Motor】Made of high-quality materials, high reliability and durability, not easy to be corroded and aging, perfectly matching the original car
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Bestseller No. 6
Gorniloxam Trunk Latch Lock Actuator, Replacement for Hyundai Sonata 2015-2017, Replaces OE: 81230-C1010 (Rear Tailgate Door Latch Lock Actuator Motor)
  • Trunk Latch FIt: For Hyundai Sonata 2015 2016 2017, trims range from SE, Sport, and Sport 2.0T to Limited and Limited 2.0T. The part also fits the fuel-efficient Eco, Hybrid, Hybrid SE, and Hybrid Limited trims, plus the Plug-In Hybrid and Plug-In Hybrid Limited models.
  • Rear Hatch Latch OE number: 81230-C1010, 81230C1010
  • Resolve Remote unlock: rear door hatch lock works with the key fob, the button on the trunk, and the floor latch. makes "popping" with one push of a button. Restore the ease and convenience of remotely opening/ not latch close/ lock/ unlock.
  • Easy installation within minutes: rear hatch lock with plug-and-play design. Watch the video when installing. No special tools are required. The assembly is the same as when you disassemble it, just in reverse.
  • High quality: trunk latch assembly has an inside tailgate motor. 3-Pin connector for more proper installation. Rugged plastic housing and durable metal material make the actuator latch long life and corrosion resistant.
Bestseller No. 7
X AUTOHAUX Trunk Latch Lock Actuator 81230-2V000 for Hyundai Veloster 2012-2017 1.6L V4 Engine Tailgate Door Latch Lock Actuator Motor Rear Hatchback Trunk Lid Lock Latch Actuator
  • [OE number] 81232V000, 81230-2V000. Please confirm car make, model, year and OE number before purchase.
  • [Fitment] Fits for Hyundai VELOSTER 1.6L 2012-2017. Please check detail compatible mode on fitment table or description.
  • [Features of Trunk Lock Actuator] 4-Pin connector for more proper install, solid plastic housing and durable metal material to provide robust latch a long last life, wear-resistant and corrosion-resistant.
  • [Function] Directly replace broken or damaged rear trunk tailgate lock actuator to bring rear trunk back to work smoothly, resolve problems like door unable to close/open/stay close then affect driving safety and parking privacy.
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Bestseller No. 8
X AUTOHAUX Rear Outside Trunk Lid Lock Handle Fit for Hyundai Sonata 2015 2016 2017 with Rear Camera Hole Replace 81260C1010 81260-C1010
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  • Replace Part Number:81260C1010,81260-C1010,81260 C1010, 812 60C 10 10, 81 26 0C 10 10, 812 60 C10 10.Please double check the part number of your own one.
  • Function:The trunk cover outer lock handle helps to easily open the rear door, and the trunk lock keeps the trunk or tailgate locked for protection.
  • Note:The screw holes are only suitable for 2mm self-tapping screws. If the size of the car screw parts is too large, please replace them with suitable size screws for installation.
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Bestseller No. 9
USTAR Rear Trunk Latch Fit for Hyundai Sonata 2015-2017 Tailgate Lock 81230-C1010 with Cable
  • Model: Rear Trunk Latch Actuator Fit for Hyundai Sonata 1.6L 2.0L 2.4L 2015-2017 81230-C1010 Tailgate Lock with Cable
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Bestseller No. 10
Hatch Button Trunk Latch 81260-2V010 Compatible with Hyundai Veloster 1.6L 2012 2013 2014 2015 2016 2017 Rear Trunk Hatch Release Switch Buttons Outside HDL Lock Assembly-T Lid with Camera
  • Vehicle Application: This Hatch Button Trunk Latch Compatible with 2012 Hyundai Veloster Hatch Release Button; 2013 Hyundai Veloster Hatch Release Button; 2014 Hyundai Veloster Hatch Release Button; 2015 Hyundai Veloster Hatch Release Button; 2016 Hyundai Veloster Hatch Release Button; 2017 Hyundai Veloster Hatch Release Button with 1.6 Liter L4 Engine Gas.
  • Manufacturer Part Number: 81260-2V010, 812602V010, h 81260 2v010, h 81260-2v010, 81260-2v010 outside hdl lock assembly, handle and lock assembly 81260-2v010, 81260-2v010 hatch button, hyundai velosyer 81260 2v010 | Direct replacement for a proper fit and easy installation, quality materials used, meets or exceeds OEM standards, 100% rigorously tested.
  • Installation: Tailgate rear hatch handle release button switch sensor made of high quality materials, which will built to long lasting durability, performance and prevent water and corrosion. The and rear tailgate lock release button installation is super easy and direct fitment and perfect replacement, no modification, cutting, or drilling required, meets or exceeds OEM standards.
  • Function: Replace HDL lock T lid tailgate rear hatch handle release button switch sensor will fix your broken or damaged trunk latch lock, the tailgate latch lock makes the trunk work smoothly
  • Notice: Please properly verify the Year/Make/Model before purchasing this product, in avoid of unnecessary charges.

Last update on 2024-03-22 / Affiliate links / Images from Amazon Product Advertising API

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