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NHTSA Campaign Number: 17V063
Manufacturer Hyundai
Motor America
Components SERVICE BRAKES, HYDRAULIC
Potential Number of Units Affected 33,803
A loss of power brake assist can lengthen the distance needed to stop the vehicle, increasing the risk of a crash.
Summary
Hyundai Motor Company (Hyundai) is recalling certain 2017 Elantra vehicles.
In the affected vehicles, the brake booster may fail, resulting in a loss of power brake assist.
Remedy
Hyundai has notified owners, and dealers will replace the brake system booster assembly, free of charge.
The recall began on February 6, 2017.
Owners may contact Hyundai customer service at 1-800-633-5151.
Hyundai’s number for this recall is 157.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Hyundai has a Recall
Important Recall Campaign Information
Date: February 16, 2017
Attn: Dealer Principal/General Manager/Service Manager/Parts Manager Subject: Recall 157: 2017 Elantra Brake Booster (TSB #17-01-015)
***IMPORTANT Dealer Stock and Retail Vehicles***
As required by federal law, dealers must not deliver new vehicles for sale or for lease to customers until all open recalls have been performed. Dealers must also perform all open recalls on used vehicles, demo and rental vehicles prior to placing them into customer use and whenever an affected vehicle is in the shop for any maintenance or repair.
*NEW
- Reminder: Affected VINs are posted on WebDCS> Service Tab> Uncompleted Campaign VIN Listing – Dealer Stock and Retailed.
- 72% of the 2017 Elantras in dealer inventory are not affected by this recall and are available for sale today.
- Parts will be available for order through the Campaign Parts Management (CPM) ordering process in WebDCS beginning Monday, February 20,
Affected Vehicles
Hyundai has launched a safety recall to replace the brake booster on certain model year 2017 Elantra vehicles manufactured September 12, 2016 to January 18, 2017.
Reason for this Recall
The diaphragm in the brake booster may unseat, resulting in a vacuum leak and reduction or loss of power brake assist. The condition does not result in a complete loss of braking, but the pedal effort is increased.
Parts
- An initial supply of brake boosters was shipped to dealers with in-stock and retailed vehicles beginning 02/13/17.
- Refer to the Technical Service Bulletin (TSB) #17-01-015 for parts details.
Service Action
- The Technical Service Bulletin (TSB) #17-01-015 was published 02/06/17, and describes the service procedure to replace the brake booster.
- Affected VINs are posted on WebDCS> Service Tab> Uncompleted Campaign VIN Listing – Dealer Stock and Retailed. Dealers may use owner information provided for the purpose of conducting and performing this recall campaign, and for no other purpose.
Customer Notification
Hyundai will notify all owners of the vehicles described above to return their vehicles to their Hyundai dealers for inspection or repair. Customer notification letters of the recall campaign are scheduled to be mailed in late February 2017.
Thank you for your prompt attention to this important safety matter and continued commitment to taking care of Hyundai customers.
Hyundai Motor America
Important Recall Campaign Information
| Key Contact Information | ||
| Dealer Support | Contact Information | Description |
| Techline | 1‐800‐325‐6604 | Vehicle Technical Support for Hyundai Dealer Technicians |
| Warranty HELPREP Line | 1‐877‐446‐2922 | Warranty Claim questions for Hyundai Dealers |
| Xtime Technical Support | Support@xtime.com 1‐866‐984‐6355 | Assistance with Car Care Scheduling:
• Appointment Scheduling • Shop Capacity Management • Campaign Integration/ Operation Codes |
| Prior Approval Center | 1‐844-371-3808 | Prior Approval (PA) Center |
| Customer Support | Contact Information | Description |
| Hyundai Customer Care Center (Recall Campaign Questions) | 1‐855‐671‐3059 | For customers with questions or concerns related to recall campaigns |
| Hyundai Recall Campaign Website | www.hyundaiusa.com/campaign157 | Updated information related to the recall campaign |
| Hyundai Customer Care Center (General Questions) | 1‐800‐633‐5151 | For customers with general, non‐campaign-related questions |
| Hyundai Roadside Assistance | 1-800-243-7766 | Hyundai Roadside Assistance |
| Key Reference Information | |
| Name | Source |
| Car Care Scheduling (Xtime) – Tutorials | www.HyundaiDealer.com > Service > Dealer Resources > Documents Library > Car Care Scheduling |
| Car Care Scheduling (Xtime) – Recall Appointment Notification | 1. Log into Xtime
2. Under the menu at the top left, select ‘CONFIGURE’ 3. Under the dealership tab, click “EMAIL COMMUNICATION” 4. Slide the toggle to “ADVANCED” 5. Populate as many e-mails as desired in the “PARTS DESK EMAIL FIELD” |
| Parts – Campaign Parts Management (CPM) Procedure | www.HyundaiDealer.com > Parts > Documents Library > Campaign Parts Management |
| Service Rental Car (SRC) Program | www.HyundaiDealer.com > Service tab |
| Technical Service Bulletin (TSB) | www.HyundaiDealer.com > Service tab > Hyundai Tech Info |
| Uncompleted Campaign VIN Listing | A listing of vehicles is located on WEBDCS> SERVICE tab> select UNCOMPLETED CAMPAIGN VIN LISTING
– Dealer Stock and Retailed. |
| Recall Campaign Website | www.hyundaiusa.com/recall www.hyundaiusa.com/campaign157 |
| NHTSA Website | www.safercar.gov |
| Technical Service Bulletin | GROUP RECALL | NUMBER 17-01-015 | |
| DATE FEBRUARY 2017 | MODEL(S) Elantra (ADa) | ||
| SUBJECT: | 2017 ELANTRA (ADA) BRAKE BOOSTER REPLACEMENT (RECALL CAMPAIGN 157) | ||
| *IMPORTANT
*** Dealer Stock and Retail Vehicles *** Dealers must perform this Recall Campaign on all affected vehicles prior to customer retail delivery and whenever an affected vehicle is in the shop for any maintenance or repair. When a vehicle arrives at the service department, access Hyundai |
Description: On affected 2017 MY ADa Elantra sedans, the diaphragm in the brake booster may unseat, resulting in a vacuum leak and reduction or loss of power brake assist. A malfunctioning brake booster could increase stopping distances, increasing the risk of a crash. This bulletin describes the procedure to replace the brake vacuum booster.
Applicable Vehicles: Certain2017 MY Elantra (ADa) vehicles produced at Hyundai Motor Manufacturing Alabama (VIN beginning with a “5”) from September 12, 2016 through January 18, 2017.
Parts Information:
| PART NAME | PART NUMBER | QTY | FIGURE |
|---|---|---|---|
| Brake Vacuum Booster (2.0L Engine, ATM/MTM) | 59110-F3000QQH | 1 |  |
| Brake Vacuum Booster (1.4L Engine, DCT) | 59110-F3200QQH | 1 |  |
| DOT 4 Brake Fluid* | 00232-19053  |
*Brake fluid only needed for 1.4L and 2.0L MTM.
| NOTICE
Some brake vacuum boosters may have a flared vacuum port. Brake vacuum boosters with either style vacuum port are interchangeable and can be used for this repair. |
 |  |
| Vacuum Port Flare | No Vacuum Port Flare |
Warranty Information:
| OP Code | Operation | OP Time | Causal Part No. | Nature Code | Causal Code |
|---|---|---|---|---|---|
| 71CA04R1 | Brake Vacuum Booster Replace
2.0L ATM | 0.7 | 59110F3000 | D72 | ZZ5 |
| 71CA04R2 | Brake Vacuum Booster Replace
2.0L MTM | 1.0 | 59110F3000 | D72 | ZZ5 |
| 71CA04R3 | Brake Vacuum Booster Replace
1.4L | 1.0 | 59110F3200 | D72 | ZZ5 |
NOTE 1: Submit Claim on Campaign Claim Entry Screen.
NOTE 2: Labor operations 71CA04R2 and 71CA04R3 will reimburse 1.5 bottles (18 fl. oz.) brake fluid in sublet.
NOTE 3: If a part is found in need of replacement while performing Recall 157 and the affected part is still under warranty, submit a separate claim using the same Repair Order. If the affected part is out of warranty submit a Prior Approval Request for goodwill consideration prior to performing the work.
Service Procedure:
NOTICE
There are two service procedures:
- Service procedure 1 is for 2.0L vehicles with automatic transmission
(pages 3-6). - Service procedure 2 is for 1.4L or 2.0L vehicles with manual transmissions (pages 7-11).
Service Procedure 1 (2.0L ATM):
- If applicable, record the customer’s radio preset stations for AM/FM/XM.
- Turn ignition switch OFF and disconnect the negative (-) battery cable.
Battery (-) terminal nut tightening torque:
7.8 ~ 9.8 N.m
(0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
- Disconnect the battery cable from the B+ terminal.
Battery (+) terminal nut tightening torque:
7.8 ~ 9.8 N.m
(0.8 ~1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
- Remove the battery mounting bracket (A). Remove the battery insulation pad after removing the battery (B).
- Remove the ECM connectors (A).
- Loosen the mounting bolts (A) and then remove the ECM bracket (B).
Tightening torque:
9.8 ~ 11.8 N.m
(1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
- Disconnect the brake fluid level switch connector.
- Remove the vacuum hose (A).
- Remove the wiring fixed clip.
- Remove the two mounting nuts from the master cylinder and carefully place the master cylinder aside.
Tightening torque:
12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)
- Remove the snap pin (A) and clevis pin (B) where the brake booster attaches to the brake pedal.
NOTICE
- Prior to reinstallation, grease the clevis pin.
- Remove the mounting nuts (A).
Tightening torque:
16.7 ~ 25.5 N.m
(1.7~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)
- Remove the brake booster.
- Install the new brake booster. Reinstall the parts in the reverse order of removal.
Service Procedure 2 (1.4L and 2.0L MTM):
- If applicable, record the customer’s radio preset stations for AM/FM/XM.
- Turn the ignition switch OFF and disconnect the negative (-) battery cable.
Battery (-) terminal nut tightening torque:
7.8 ~ 9.8 N.m
(0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
- Disconnect the battery cable from the B+ terminal.
Battery (+) terminal nut tightening torque:
7.8 ~ 9.8 N.m
(0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
- Remove the battery mounting bracket (A). Remove the battery insulation pad after removing the battery (B).
- Remove the ECM connectors (A).
- Loosen the mounting bolts (A) and then remove the ECM bracket (B).
Tightening torque:
9.8 ~ 11.8 N.m
(1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
- Disconnect the brake fluid level switch connector.
- Remove the vacuum hose (A).
- Remove the brake fluid from the master cylinder reservoir with a syringe.
CAUTION
Do not spill brake fluid on the vehicle, it may damage the paint. If brake fluid does contact the paint, wash it off immediately with water.
- Remove the wiring fixed clip.
- Disconnect the booster pressure sensor (1.4L only).
- Remove the clutch brake hose. (M/T only)
- Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.
Tightening torque:
ESP: 18.6 ~ 22.6 N.m
(1.9 ~ 2.3 kgf.m, 13.7 ~16.6 lb-ft)
ABS: 12.7 ~ 16.7 N.m
(1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)
- Remove the master cylinder from the brake booster after removing the mounting nuts (A).
Tightening torque:
12.7 ~ 16.7 N.m
(1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)
- Remove the snap pin (A) and clevis pin (B).
NOTICE
- Prior to reinstallation, grease the clevis pin.
- Remove the mounting nuts (A).
Tightening torque:
16.7 ~ 25.5 N.m
(1.7 ~ 2.6 kgf.m, 12.3 ~18.8 lb-ft)
- Remove the brake booster.
- Install the new brake booster. Reinstall the parts in the reverse order of removal.
- After installing, bleed air from the system:
- (Refer to Brake System – “Brake System Bleeding”)
- (Refer to Brake System – “ABS System Bleeding”)
- (Refer to Brake System – “ESP System Bleeding”)
IMPORTANT SAFETY RECALL
This notice applies to your vehicle, VIN: XXXXXXXXXXXXXXXXX
Dear Hyundai Elantra Owner:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Hyundai has decided that a defect which relates to motor vehicle safety exists in certain Model Year 2017 Hyundai Elantra sedans produced at Hyundai Motor Manufacturing Alabama beginning on September 12, 2016 through January 18, 2017. Our records indicate that you own or lease the vehicle identified by the VIN on this notice.
What is the problem?
- As a result of a manufacturing issue, the service brake system’s booster may not provide sufficient assist resulting in a reduction or loss of power brake assist. A malfunctioning brake booster could increase stopping distances, increasing the risk of a crash.
What will Hyundai do?
- Your Hyundai dealer will replace the brake system booster. This procedure will be performed at no charge to you. The actual time required to perform the procedure should be less than 1 hour, however your vehicle may be needed longer; therefore, we recommend scheduling a service appointment to minimize inconvenience.
| What should you do?
This is an important Safety Recall
|
What if you have other questions?
- If you require further assistance, you may contact the Hyundai Customer Care Center at 1855-371-9460. If you are not satisfied that we have remedied this situation without charge, and within a reasonable amount of time, you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, D.C. 20590, or call their toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-4249153), or go to https://www.safercar.gov.
If you are a vehicle lessor, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
We urge your prompt attention to this important safety matter.
Hyundai Motor America
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