Recall 219 – Seat Belt Pretensioner May Explode – 2020-2021 Hyundai Accent

February 9, 2022 NHTSA CAMPAIGN NUMBER: 22V069000

Seat Belt Pretensioner May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.

 

NHTSA Campaign Number: 22V069

Manufacturer HyundaieBay logo Motor America

Components SEAT BELTS

Potential Number of Units Affected 354

 

Summary

HyundaieBay logo Motor America (HyundaieBay logo) is recalling certain 2020-2021 Accent vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioner(s) may explode upon deployment.

 

Remedy

Dealers will replace the seat belt pretensioners, free of charge. Owner notification letters were mailed February 24, 2022. Owners may contact HyundaieBay logo customer service at 1-855-371-9460. HyundaieBay logo’s number for this recall is 219. This recall is an expansion of NHTSA recall number 21V-796. This recall is replaced by NHTSA recall number 22V-354. Vehicles already repaired under this recall will need to have the new remedy completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


FRONT SEAT BELT PRETENSIONER REPLACEMENT (RECALL 219)

Description: The front seat pretensioner may deploy abnormally in the vehicles described below, causing the MGG (Micro Gas Generator) to detach from the assembly. This bulletin describes the procedure to replace the front seatbelt pretensioner to resolve the condition.

 

Applicable Vehicles:

Certain 2020-2021MY Accent (HC) vehicles produced from 3/25/2020 to 7/29/2020.

 

Parts Information:

MODELPART NAMEPART NUMBERNOTES
Accent (HC)Front Seatbelt Pretensioner88810-J0600QQHOnly Replace LH Side
Trim Fastener82315-2W0004 Needed

 

Refer to the QR code or link below for guided video information:

Hyundai Service Learning – Recall 219 Service Procedure

 

Service Procedure:

1. Move the front seat as far forward as possible.

NOTICE

Accent vehicles are equipped with manual levers to adjust seat position.

2. Record radio presets and turn off the vehicle’s ignition key before continuing.

3. Disconnect the negative (-) battery terminal.

4. Partially remove the front door body side weather strip (C).

5. Remove the front door scuff trim (D) using a flat head screwdriver or plastic trim remover.

NOTICE

If using a screwdriver, be sure to wrap protective tape around the tip to prevent damage on the trim and panels.

6. Partially remove the rear door body side weather strip (E).

7. Partially remove the rear door scuff (F) using a screwdriver or plastic trim remover.

8. Move the front seat belt lower anchor cover (G) upward.

9. Loosen the mounting bolt (H) and remove the front seat belt lower anchor.

NOTICE

Tightening Torque:
28.9-39.8 lb ft (39.2 53.9 Nm)

10. Pull and remove the center pillar lower trim (I).

NOTICE

Replace existing fasteners with new ones.

11. Remove the center pillar upper trim (J).

12. Loosen the front seat belt upper anchor mounting bolt (K) and remove the front seat belt anchor.

NOTICE

Tightening Torque:
28.9-39.8 lb ft (39.2 53.9 Nm)

13. Loosen the mounting bolts (L) and (M) and remove the front seat belt pretensioner.

NOTICE

Tightening Torque:
L: 5.8-8.7 lb ft (7.7 11.8 Nm)
M: 28.9-39.8 lb ft (39.2 53.9 Nm)

14. Press in the tabs for the locking pin (N) to disconnect the front seatbelt pretensioner connector (O) and the free active seatbelt connector (P).

15. Remove the front seat belt pretensioner.

16. Install the newly supplied front seat belt pretensioner.

17. Reinstall parts in reverse order of removal. Make sure you replace existing fasteners with new ones.

NOTICE

Move the height adjuster lever (Q) to the highest point before reinstalling the upper center pillar trim.

18. After connecting the negative (-) battery terminal, be sure to reprogram radio presets.

19. The service procedure is complete.

 


RECALL 219 ATTACHMENT A

CHRONOLOGY OF EVENTS LEADING UP TO DEFECT DECISION

 

❖ September 2021

On September 15, 2021, NHTSA’s ODI informed HMA’s NASO of a crash incident involving a model year 2021 HyundaieBay logo Elantra vehicle where the driver-side seat belt pretensioner allegedly deployed abnormally causing metal fragments to enter the rear cabin and resulting in injury to an occupant’s leg.  NHTSA was notified of the incident by a law firm representing the operator of the incident vehicle.  The law firm also notified HMA’s external counsel on the same day, who then alerted HMA’s Legal department of the incident.

In subsequent discussions with the agency following the initial notice, ODI requested HyundaieBay logo’s assessment of the incident under cover of SGO 2015-01, a standing general order involving abnormal deployments of frontal airbag inflators manufactured by ARC.  On September 22, 2021, in accordance with requirements set forth in SGO 2015-01, HMA submitted its first report notifying ODI of its receipt of the 2021 Elantra incident.

On September 30, 2021, NASO provided an update on its investigation of the 2021 Elantra incident.

NASO informed ODI of plans to inspect the incident vehicle on October 8, 2021.  NASO also informed ODI that it would be targeting seat belt pretensioners produced in the same production lot as the incident pretensioner for further study into root cause and manufacturing/design defect identification.

On October 6, NASO convened its North American Safety Decision Authority. Although the cause of the abnormal deployment is unknown, NASO decided to conduct a safety recall of vehicles equipped with pretensioners produced within the same production lot to conduct a detailed part return analysis.

 

❖ December 2021

HyundaieBay logo actively continued its investigation to determine if a specific root cause and defect trend exists.  On December 3, 2021, HMC notified NASO of a second incident occurring on a 2020 HyundaieBay logo Accent vehicle in Puerto Rico.  According to supplier information, the incident pretensioner was produced thirteen months prior to the suspect production lot initially identified in Recall 211. In accordance with requirements set forth in SGO 2015-01, HMA submitted a report notifying ODI of the new incident on December 10, 2021.

Based on this information, on December 10, 2021, NASO re-convened its North America Safety Decision Authority and decided to expand Recall 211 to include model year 2020-2021 HyundaieBay logo Accent vehicles equipped with pretensioners from the earlier suspect production lot.  HyundaieBay logo will continue to actively investigate this condition and conduct detailed part return analysis on both suspect production lots to determine if a specific root cause and defect trend exists.

 

❖ February 2022

On February 7, NHTSA’s ODI met with NASO to discuss tentative plans to require all manufacturers to submit new recall filings when expanding the vehicle scope of an existing recall that has been filed and posted to NHTSA’s recall website.  ODI requested NASO to file a new recall for the model year 2020-2021 HyundaieBay logo Accent vehicles previously specified in HyundaieBay logo’s amendment of Recall 211 filed December 17, 2021.  In an effort to enhance customer notifications and comply with ODI’s request, on February 8, 2022, NASO re-convened its North America Safety Decision Authority and decided to conduct a new recall of model year 2020-2021 HyundaieBay logo Accent vehicles in the U.S. for the same defect specified in Recall 211.

As of the date of this filing, HyundaieBay logo is aware of one (1) related injury from one (1) crash event(s) in the U.S. received on December 3, 2021.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
HYUNDAIeBay logoACCENT2020-2021

 


10 Associated Documents

Defect Notice 573 Report

RCLRPT-22V069-2730.PDF 213.416KB

 


Recall Acknowledgement

RCAK-22V069-7471.pdf 645.65KB

 


Attachment A – Chronology

RMISC-22V069-9202.pdf 89.009KB

 


Remedy Instructions and TSB

RCRIT-22V069-7370.pdf 756.193KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V069-3505.pdf 179.649KB

 


Recall 573 Report – March 4, 2022

RCLRPT-22V069-7374.PDF 213.631KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-22V069-8748.PDF 211.132KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-22V069-0006.PDF 211.23KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-22V069-3314.PDF 211.31KB

 


Recall Quarterly Report #4, 2022-4

RCLQRT-22V069-5957.PDF 211.421KB

 


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