Recall 208 – Trunk Emergency Release May Fail/FMVSS 401 – 2017-2018 Hyundai Sonata, 2016-2018 Sonata Hybrid, 2018-2020 Accent, & 2016-2017 Azera

August 6, 2021 NHTSA CAMPAIGN NUMBER: 21V619000

Trunk Emergency Release May Fail/FMVSS 401

A person inside the trunk compartment may become trapped, increasing their risk of injury.

 

NHTSA Campaign Number: 21V619

Manufacturer HyundaieBay logo Motor America

Components LATCHES/LOCKS/LINKAGES

Potential Number of Units Affected 348,158

 

Summary

HyundaieBay logo Motor America (HyundaieBay logo) is recalling certain 2017-2018 Sonata, 2016-2018 Sonata Hybrid, 2018-2020 Accent, and 2016-2017 Azera vehicles. The trunk latch may become damaged, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, “Internal Trunk Release.”

 

Remedy

Dealers will replace the trunk latch base, free of charge. Owner notification letters were mailed December 4, 2021. Owners may contact HyundaieBay logo customer service at 1-855-371-9460. HyundaieBay logo’s number for this recall is 208.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Hyundai has a Recall

 


Recall 208 TRUNK LATCH BASE REPLACEMENT – Dealer Best Practice

 

October 18, 2021

 

To see if your vehicle is affected, please access HyundaieBay logo Motor America’s “Warranty Vehicle Information Screen (VIS)” via WEBDCS to identify open campaigns/recalls.

 

Description of Campaign: 

On certain Accent (HC), Azera (HG), Sonata (LF/LFa), Sonata Hybrid (LF HEV), and Sonata Plug-in Hybrid (LF PHEV) vehicles, the trunk latch pawl can thermally contract when exposed to high ambient temperatures. An attempt to release the pawl and open the trunk lid in this condition could result in damage to the pawl, preventing opening of the trunk lid through actuation of the emergency trunk release and presenting risk of injury to an occupant locked in the trunk. This bulletin TSB# 21-01-063H describes the procedure to replace the trunk latch base with revised parts.

 

Easy & Simplified Description: When the trunk latch pawl is exposed to hot temperatures, it may shrink. When the trunk is opened and the pawl shrinks, the trunk lid may not open when applying the emergency trunk release. This may cause harm to an occupant stuck in the trunk.

 

Stop Sale Action:

No, a “stop sale” is not needed as these vehicles are no longer in production or offered for retail.

 

However, please note that vehicles in dealer’s used stock inventory must have the recall completed prior to placing them into customer use.

 

Applicable Vehicles:

  • Certain 2018 – 2020MY Accent (HC) vehicles produced from 9/8/2017 to 5/31/2019
  • Certain 2016 – 2017MY Azera (HG) vehicles produced from 3/8/2016 to 11/21/2016
  • Certain 2017 – 2018MY Sonata (LFa) vehicles produced from 5/2/2016 to 7/18/2018
  • Certain 2016 – 2018MY Sonata Hybrid (LF HEV) vehicles produced from 3/2/2016 to 3/30/2018
  • Certain 2017 – 2018MY Sonata Plug-in Hybrid (LF PHEV) vehicles produced from 5/12/2016 to 3/9/2018.

 

The Fix: 

HyundaieBay logo will be replacing the trunk latch base for the vehicles impacted by this recall at no cost to the customers.  The reference video of the service procedure can be accessed via the QR code or link below (also in TSB):

 

  • Estimated Repair Time (Based on Warranty Time): [.3 to .4hrs.]
  • Estimated Customer Wait Time (Based on Campaign + MPI + Oil Change): [1.3- to 1.4hrs.]
  • Recommended Technician Training Level: HyundaieBay logo Certified Service Technician with 6 months or more repairing HyundaieBay logo vehicles” for training.

 

Recommended Alternative Transportation: 

It is recommended that customers be placed in a SRC if parts are not available at time of initial visit.  

 

Customer FAQ 

Q1: What is the issue?

A1: The trunk latch pawl in the subject vehicles can thermally contract when exposed to high ambient temperature.  While engaged under this condition, an attempt to release the pawl and open the trunk lid could result in damage to the pawl.

A damaged pawl could prevent opening of the trunk lid through actuation of the emergency trunk release, presenting risk of injury to an occupant locked in the trunk.  As such, the involved vehicles might not comply with Federal Motor Vehicle Safety Standard No. 401, “Interior Trunk Release.”

 

Q2: What will be done during the recall service at the dealer?

A2: All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a HyundaieBay logo dealer to have the trunk latch base replaced.  The remedy procedure will be performed at no charge.  HyundaieBay logo will provide reimbursement to owners for repairs according to the plan submitted to the NHTSA on May 16, 2018.

 

Customer Notification

Owners were mailed interim notification letters in early October 2021. Owners will be mailed final notification letters with remedy available in November/December 2021.

 


Description: On certain Accent (HC), Azera (HG), Sonata (LFa), Sonata Hybrid (LF HEV), and Sonata Plug-in Hybrid (LF PHEV) vehicles, the trunk latch pawl can thermally contract when exposed to high ambient temperatures. An attempt to release the pawl and open the trunk lid in this condition could result in damage to the pawl, preventing opening of the trunk lid through actuation of the emergency trunk release and presenting risk of injury to an occupant locked in the trunk. This bulletin describes the procedure to replace the trunk latch base with improved parts.

 

Applicable Vehicles: 

Certain 2018 – 2020MY Accent (HC) vehicles produced from 9/8/2017 to 5/31/2019.
Certain 2016 – 2017MY Azera (HG) vehicles produced from 3/8/2016 to 11/21/2016.
Certain 2017 – 2018MY Sonata (LFa) vehicles produced from 5/2/2016 to 7/18/2018.
Certain 2016 – 2018MY Sonata Hybrid (LF HEV) vehicles produced from 3/2/2016 to 3/30/2018. Certain 2017 – 2018MY Sonata Plug-in Hybrid (LF PHEV) vehicles produced from 5/12/2016 to 3/9/2018.

 

Parts Information:

Applicable Model(s)Part NumberPart NameComments
Accent (HC)81231-A7030QQHTrunk lid latch baseN/A
Azera (HG)

2018MY Sonata (LFa)

2018MY Sonata Hybrid (LF HEV)

2018MY Sonata Plug-in Hybrid (LF PHEV)

81231-3V000QQHWithout valet locking switch
2017MY Sonata (LFa)

2016 – 2017MY Sonata Hybrid (LF HEV)

2017MY Sonata Plug-in Hybrid (LF PHEV)

81231-C1010QQHWith valet locking switch

 

Service Procedure:

1. Remove the trunk latch assembly according to the applicable vehicle shop manual.

 

https://vimeo.com/610413286/1563f12008

 

2. Remove the trunk latch assembly screws.

Screw Tightening Torque

lb-ft • 5.1 8.0

kgf.m • 0.7 1.1

N.m • 6.9 10.8

 

3. Replace the trunk lid latch base and reuse the actuator.

 

NOTICE 

When reusing the actuator, do not contaminate the motor area.

 

4. Reinstall the removed parts in reverse  order of removal.

5. After reassembly, verify that the trunk and emergency release lever both operate properly.

6. The service procedure is now complete.

 


 


10 Affected Products

Vehicles

MAKEMODELYEAR
HYUNDAIeBay logoACCENT2018-2020
HYUNDAIeBay logoAZERA2016-2017
HYUNDAIeBay logoSONATA2017-2018
HYUNDAIeBay logoSONATA HYBRID2016-2018

 


8 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V619-5273.pdf 180.438KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V619-9286.pdf 165.894KB

 


Noncompliance Notice 573 Report

RCLRPT-21V619-6536.PDF 216.518KB

 


Recall Acknowledgement

RCAK-21V619-5406.pdf 645.686KB

 


Remedy Instructions and TSB

RCRIT-21V619-9761.pdf 348.424KB

 


Manufacturer Notices(to Dealers,etc) – Recall 208 TRUNK LATCH BASE REPLACEMENT – Dealer Best Practice Updates October 18, 2021

RCMN-21V619-2197.pdf 392.285KB

 


Recall 573 Report – Amendment 1

RCLRPT-21V619-5394.PDF 216.506KB

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V619-2520.PDF 211.157KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V619&docType=RCL

 


 

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This product presentation was made with AAWP plugin.

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