March 24, 2021 NHTSA CAMPAIGN NUMBER: 21V208000
High Pressure Fuel Tube May Leak
A fuel leak in the presence of an ignition source can increase the risk of a fire.
NHTSA Campaign Number: 21V208
Manufacturer Hyundai
Motor America
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 147
Summary
Hyundai Motor America (Hyundai) is recalling certain 2021 Genesis G80 and GV80 vehicles equipped with 2.5-litre turbo engines. The fuel tube connecting the high pressure fuel pump to the fuel rail may not seal properly, which could allow fuel to leak.
Remedy
Hyundai will notify owners, and dealers will replace the high pressure fuel tube, free of charge. Owner notification letters were mailed on May 24, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 008G.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Genesis has a Recall
Description: On certain 2021MY GV80 (JX1) and G80 (RG3) vehicles, the fuel tube connecting the high pressure fuel pump to the fuel rail may have been produced outside of normal specifications and may result in a possible fuel leak. Replace the high pressure fuel pipe to correct this condition using the procedure outlined in this bulletin.
Applicable Vehicles:
- 2021MY GV80 (JX1) 2.5T vehicles produced from January 22, 2021 to February 4, 2021
- 2021MY G80 (GR3) 2.5T vehicles produced from January 29, 2021 to February 3, 2021
Parts Information:
| Parts Name | Part Number | Qty. |
| HIGH PRESSURE PIPE | 35305-2T000 | 1 |
Service Procedure:
1. Deplete the residual fuel pressure in the fuel lines following the procedure outlined in the Shop Manual section.
- Engine Control / Fuel System > Fuel Delivery System > Release Residual Pressure in Fuel Line
NOTICE
Be sure to wrap the connection joints with a shop towel to capture any dripping fuel.
2. Disconnect the fuel hose (A) and PCSV hose (B).
3. Disconnect the engine wiring connector and harness fasteners of the intake manifold.
4. Then remove the engine upper connectors & wiring.
5. Remove the intercooler reservoir tank (C)
6. Disconnect the quick connector (D) and remove the intercooler hose (E).
7. Remove the PCSV (F) and hose (G).
8. Remove the oil level gauge (H).
9. Loosen the water outlet pipe mounting bolt (I).
NOTICE
Tightening Torque:
79.6 lb-ft (107.9 Nm)
10. Disconnect the vacuum hose (J).
11. Loosen the mounting bolt and remove the connecter bracket (K).
12. Remove the intake manifold mounting bracket (L)
13. Remove the intake manifold assembly (M).
CAUTION
- Make sure to check the intake manifold gasket location (N).
- Make sure to install the gasket in the correct orientation.
- Be careful not to allow foreign substances to enter the intake manifold assembly.
When reassembling, loosely tighten the bolts according to the right picture’s order. Then tighten them to the specified torque in the same order.
NOTICE
Tightening Torque:
15.5 lb-ft (21.5Nm)
14. Remove the injector foam (O).
15. Disconnect the high-pressure pump connector (P).
16. Remove the ignition coil foam (Q).
17. Loosen the high-pressure fuel pipe bracket mounting bolts (R) and loosen the flange nut (S).
NOTICE
Tightening Torque:
(R) 7.9 lb-ft (10.75 Nm)
(S) 21.7 lb-ft (29.6 Nm)
18. Loosen the high-pressure fuel pipe mounting bracket bolt (T).
19. Loosen the nut (U) on the fuel pipe connection area.
NOTICE
Be sure to wrap the connection joints with a shop towel to capture any dripping fuel.
NOTICE
Tightening Torque:
(U) 21.7 lb-ft (29.4 Nm)
20. Remove and discard the high-pressure fuel pipe (V).
21. Install the supplied pipe and reinstall the removed parts in reverse order of removal.
NOTICE
Refer to the shop manual for the detailed installation procedure.
- Engine Control / Fuel System > Fuel Delivery System > High Pressure Fuel Pump
22. The service procedure is now complete.
- After starting the engine, check for any fuel leaks from the fuel pipe connection points.
What is the condition?
The fuel tube connecting the high pressure fuel pump to the fuel rail in the subject vehicles may have been produced with end tips that do not completely seal when installed. An incomplete seal could allow fuel to leak, increasing the risk of a fire in the presence of an ignition source.
What will Genesis do?
Your Genesis retailer will replace the high pressure fuel pipe to correct this condition in your Genesis vehicle at NO CHARGE to you.
What should you do?
Please contact your nearest Genesis retailer to schedule the recall repair as soon as possible.
We recommend scheduling a service appointment to minimize inconvenience. You may arrange in advance for a Service Courtesy vehicle using Service Valet should you require alternate transportation during the service period. The actual time required to perform the repair is less than one hour, however your vehicle may be needed longer.
Reimbursement Notification
If you paid for repairs related to this recall prior to receiving this notification letter, you may submit your reimbursement request electronically or obtain additional information at www.HyundaiUSA.com/Campaign198 or 1-855-371-9460.
If you have other questions
If you have any questions or require further assistance, you may contact the Genesis Customer Care Center at 844-340-9741. If you are not satisfied that we have remedied this situation without charge, and within a reasonable amount of time, you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, D.C. 20590, or call their toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
SEOCONTENT-START
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
Technical Service Bulletin
GROUP NUMBER
CAMPAIGN 21-01-mmmG
DATE MODEL(S)
MAY, 2021 GV80 (JX1)
G80 (RG3)
SUBJECT: HIGH PRESSURE FUEL PIPE REPLACEMENT (RECALL 008G)
SST Information:
Description Figure Note
3/8″ Drive 12-Point Metric 19 mm Deep Flank Drive®
Flare Nut Crowfoot Wrench – ANM19 (or equivalent)
For removal and
installation of the high
pressure fuel pipe nut.
Warranty Information:
Op. Code Operation Op. Time Causal Part Nature Cause
11D051R0 HIGH PRESSURE PIPE
REPLACEMENT 1.0 M/H 35305-2T000 B22 ZZ1
NOTE: Submit Claim on Campaign Claim Entry Screen
*** Dealer Stock and Retail Vehicles ***
Dealers must perform this Service Campaign on all affected vehicles prior to customer retail
delivery and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America’s “Warranty
Vehicle Information” screen via WEBDCS to identify open Campaigns.
IMPORTANT
HIGH PRESSURE FUEL PIPE REPLACEMENT (RECALL 008G)
TSB #: 21-01mmmG Page 2 of 10
SUBJECT:
SUBJECT:
***************************************************************************************************
Genesis Motor America, LLC
P.O. Box 20850
Fountain VallALLey, CA 92728
I
MPORT recALL
2021 Genesis G80 and 2021 GENESIS GV80
HIGH PRESSURE FUE L tuBE
This notice applies to your Genesis vehicle, VIN: XXXXXXXXXXXXXXXXX
Dear <FirstName LastName,>
This notice is sent to you in accordance with the National Traffic Safety Act. Genesis has decided that a defect which relates to motor vehicle safety exists in your vehicle, with the VIN shown above. Genesis is conducting a safety recall in the United States to address a condition with a high pressure fuel tube in certain model year 2021 Genesis G80 and GV80 vehicles produced for sale in the U.S. market.
You have received this notice because our records, which are based primarily on state registration and title data, indicate that you are the current owner.
What is the condition?
The fuel tube connecting the high pressure fuel pump to the fuel rail in the subject vehicles may have been produced with end tips that do not completely seal when installed. An incomplete seal could allow fuel to leak, increasing the risk of a fire in the presence of an ignition source.
What will Genesis do?
Your Genesis retailer will replace the high pressure fuel pipe to correct this condition in your Genesis vehicle at NO CHARGE to you.
What should you do?
Please contact your nearest Genesis retailer to schedule the recall repair as soon as possible.
We recommend scheduling a service appointment to minimize inconvenience. You may arrange in advance for a Service Courtesy vehicle using Service Valet should you require alternate transportation during the service period. The actual time required to perform the repair is less than one hour, however your vehicle may be needed longer.
Reimbursement Notification
If you paid for repairs related to this recall prior to receiving this notification letter, you may submit your reimbursement request electronically or obtain additional information at www.HyundaiUSA.com/Campaign198 or 1-855-371-9460.
If you have other questions
If you have any questions or require further assistance, you may contact the Genesis Customer Care Center at 844-340-9741. If you are not satisfied that we have remedied this situation without charge, and within a reasonable amount of time, you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, D.C. 20590, or call their toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153), or go to www.safercar.gov.
If you are a vehicle lessor, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
We urge your prompt attention to this important safety matter and sincerely regret any inconvenience this condition may have caused you.
Genesis Motor America, LLC
NHTSA Recall Number: 21V-208
Genesis Motor America Recall Number: 008G
This is an Important Safety Recall.
Please contact your nearest Genesis retailer to schedule the repair as soon as possible
This repair will be performed at NO CHARGE to you
Genesis Customer Care can help with any questions or concerns:
844-340-9741 or www.genesis.com/us/recall
SEOCONTENT-END
2 Affected Products
Vehicles
7 Associated Documents
Recall Acknowledgement
RCAK-21V208-8614.pdf 645.782KB
Defect Notice 573 Report
RCLRPT-21V208-4031.PDF 214.724KB
Recall 573 Report – Amendment 1
RCLRPT-21V208-6551.PDF 214.386KB
Recall Quarterly Report #1, 2021-2
RCLQRT-21V208-3151.PDF 211.135KB
Remedy Instructions and TSB
RCRIT-21V208-9299.pdf 1104.648KB
Owner Notification Letter(Part 577)
RCONL-21V208-6774.pdf 45.046KB
Recall Quarterly Report #3, 2021-4
RCLQRT-21V208-6780.PDF 211.323KB
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